Compression Fatigue Testing Machine for Intervertebral Fusion Cages

Produced by: Standard International Group (HK) Limited

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Standard

YY/T 0959-2014 (China): Specifies compression fatigue testing protocols for intervertebral fusion devices, including load ratios, frequency, and failure criteria.
ASTM F2077-17 (International): Defines methodologies for evaluating the fatigue strength of intervertebral body fusion devices under compressive loading.
ISO 12189-1: Additional compliance for mechanical testing of spinal implant components.

High-Frequency Stability: Advanced electromagnetic actuator maintains 0.1–20 Hz frequency range with ±0.05% force accuracy.
Ultra-Precision Loading: 25 kN axial force capacity with 1 N resolution for submicron displacement control.
Dynamic Load Control: Programmable R=0.1–10 load ratios with real-time stiffness compensation.
Biorelevant Environment: Temperature-controlled (37±1°C) lubrication bath with 20±2 g/L protein concentration.
Extended Durability: Capable of 10+ million cycle testing with <0.2% drift in calibration.
Modular Design: Six-station configuration allows parallel testing of multiple specimens.

Electromagnetic Servo Motor: 25 kN axial force capacity with programmable load ratios (R=0.1–10).
Triaxial Strain Gauge: Measures axial/radial strains simultaneously (0.1 με resolution).
Dynamic Load Control: 0.1–20 Hz frequency range with programmable waveforms (sine, square, random, custom).
Thermal-Mechanical Chamber: ±0.3°C temperature stability with integrated humidity control (10–95% RH).
High-Resolution Imaging: Optional integration with micro-CT systems for in-situ crack analysis.
Safety System: Emergency stop, overload clutches, and laser-based specimen breakage detection.

Parameter	Specification
Max. Axial Force	±25,000 N (25 N resolution)
Frequency Range	0.1–20 Hz (0.01 Hz increments)
Load Ratio (R)	0.1–10 (adjustable)
Axial Displacement	±10 mm (0.1 μm resolution)
Temperature Control	-20°C to +50°C (PT1000 sensors)
Humidity Control	10–95% RH (non-condensing)
Data Sampling Rate	100 kHz (synchronized across 16 channels)
Power Requirements	220V/110V ±10%, 50/60Hz, 3,000W
Dimensions (W×D×H)	2,000 × 1,500 × 2,200 mm
Weight	1,200 kg (including environmental chamber)
Noise Level	<65 dB (A-weighted)

Spinal Implant Fixture Kit:
- Self-centering collet system (8–20 mm implant diameter compatibility)
- Anatomically shaped loading anvils with diamond-like carbon (DLC) coating
Thermal-Mechanical Chamber:
- 25L capacity with rapid cooling/heating (15°C/min)
- 316L stainless steel interior with HEPA filtration
CompressionMaster Pro Software:
- Automated stiffness degradation tracking and fatigue limit calculation
- 21 CFR Part 11-compliant audit trail with blockchain timestamping
- Remote monitoring via dedicated iOS/Android app
Operator Kit:
- Calibrated torque wrench set (0.5–50 Nm)
- Specimen alignment gauges (ASTM F2077 compliant)
Calibration Bundle:
- NIST-traceable force calibration weights
- Strain gauge verification tool
Safety Kit:
- Laser safety curtains
- Acoustic enclosure with 30 dB noise reduction

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