Dental Implants Static Torsion Testing Machine
Standard
- ISO 13498: Specifies static torsion testing protocols for dental implants, including torque application rates, failure criteria, and data reporting requirements.
- ASTM F2077-17: Complementary compliance for mechanical performance evaluation of dental prosthetic components.
Product Advantages
- Compact Ergonomics: Lightweight (35 kg) design with integrated touchscreen control panel for benchtop use.
- Ultra-Precision Torque Control: 0.001 Nm resolution ensures compliance with ISO 13498's 0.01 Nm/s loading rate requirements.
- Smart Fixturing System: Quick-change collets accommodate implant diameters (3.0–6.5 mm) and lengths (8–18 mm).
- Automated SOP Protocols: Pre-loaded ISO 13498 test sequences with real-time torque-angle curve generation.
- Biorelevant Simulation: 37±1°C environmental chamber with saline mist system for in vitro corrosion testing.
- Global Compliance: CE-marked and FDA-ready documentation package for regulatory submissions.
Product Features
- Servo-Electric Actuator: 50 Nm peak torque capacity with programmable rotation angles (0°–360°).
- Dynamic Angle Measurement: 0.001° resolution encoder tracks micro-rotational movements.
- Axial Force Simulation: Integrated 5 kN load cell for combined torsion/compression testing.
- Thermal-Mechanical Chamber: 10L capacity with rapid temperature control (20°C–50°C).
- High-Resolution Imaging: Built-in 2MP camera system for screw thread damage analysis.
- Safety Suite: Emergency stop, overload clutches, and torque limiting protection.
Technical Parameters
| Parameter | Specification |
|---|---|
| Max. Torque | ±50 Nm (0.001 Nm resolution) |
| Rotation Range | 0°–360° (0.001° resolution) |
| Torque Application Rate | 0.01–0.10 Nm/s (ISO 13498 compliant) |
| Axial Force Capacity | ±5,000 N (5 N resolution) |
| Temperature Control | 20°C–50°C (PT1000 sensors) |
| Data Sampling Rate | 10 kHz (synchronized across 8 channels) |
| Power Requirements | 220V/110V ±10%, 50/60Hz, 800W |
| Dimensions (W×D×H) | 450 × 400 × 600 mm |
| Weight | 35 kg (net) / 45 kg (with chamber) |
| Noise Level | <50 dB (A-weighted) |
Standard Accessories
- Dental Implant Fixture Kit:
- Self-centering collets (3.0–6.5 mm implant compatibility)
- Thread engagement gauges (ISO 13498 compliant)
- Thermal-Mechanical Chamber:
- 10L capacity with rapid heating (10°C/min)
- Corrosion-resistant titanium interior
- TorsionMaster Pro Software:
- Automated torque-angle curve generation and failure analysis
- 21 CFR Part 11-compliant audit trail with blockchain timestamping
- Remote monitoring via iOS/Android app
- Operator Kit:
- Calibrated torque wrench set (0.1–10 Nm)
- Implant alignment jigs (ASTM F2077 compliant)
- Calibration Bundle:
- NIST-traceable torque calibration weights
- Angular encoder verification tool
- Safety Kit:
- Torque limiting clutches
- Acoustic enclosure with 25 dB noise reduction
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