Large diameter blasting test machine/ Large Diameter Pipeline Burst Tester / High Pressure Pipe Burst Testing Equipment
Standard
- ASTM D1599: Compliant for short-time hydraulic failure testing of thermoplastic pipes under linear pressure ramp.
- ISO 1167: Configurable for long-term hydrostatic pressure resistance testing (optional module).
Product Advantages
1. Unmatched Pressure Capacity
- 600 Bar Max. Operating Pressure: Tests ultra-high-pressure industrial pipelines (oil/gas, HDPE, composite).
- Linear Pressure Ramping: Adjustable rates (0.1–10 Bar/sec) for precise failure point determination.
2. Industry-Leading Flow Rates
- Modular Pump System: Deliver250 L/min @ 100 Baror720 L/min @ 150 Barvia interchangeable heads.
- Variable Frequency Drive (VFD): Optimizes energy use during low-demand tests.
3. Dual-Mode Versatility
- Burst + Hydrostatic Testing: Single machine for both short-term failure analysis and long-term creep resistance.
4. Safety-First Design
- Explosion-Proof Enclosure: ATEX-certified for Zone 1 hazardous environments.
- Dual Pressure Relief: Mechanical + electronic valves activate within 15ms during ruptures.
5. Intuitive Operation
- 15” Touchscreen HMI: Pre-loaded ASTM D1599 test sequences with customizable ramp profiles.
- Wireless Handheld Controller: Remote operation up to 30m from test chamber.
Product Features
- Linear Pressurization Technology:
- Proprietary algorithm maintains ±0.5% FS pressure accuracy during ramping.
- Auto-pause function at pre-defined thresholds for microstructure analysis.
- High-Efficiency Pumping:
- Triplex plunger design with ceramic-coated pistons for corrosion resistance.
- Self-priming system with air bleed valve for rapid setup.
- Data Acquisition:
- 1kHz sampling rate captures pressure spikes during failure events.
- Edge computing module processes data in real-time (no external PC required).
- Sample Compatibility:
- Accommodates pipes up toØ1,600mm(63”) via optional expansion kits.
- Quick-connect fittings for metric/imperial pipe threads.
- Safety Systems:
- Acoustic rupture detection (120dB alarm).
- Emergency stop with E-Stop loop monitoring.
Technical Parameters
| Specification | Details |
|---|---|
| Pressure Range | 0–600 Bar (8,700 psi) |
| Flow Rate (Variable) | 250 L/min @ 100 Bar |
| Pump Configuration | Modular VFD-driven triplex plunger |
| Temperature Range | 5–60°C (ambient) |
| Power Supply | 400V/50Hz 3-phase (CE certified) |
| Chamber Dimensions | 2,200mm (L) × 1,200mm (W) × 1,500mm (H) |
| Weight | 1,200 kg (net) |
Accessories & Options
- Pressure Calibration Kit:
- NIST-traceable reference gauge (0.05% FS accuracy).
- High-Flow Pump Head:
- Upgrade to 1,200 L/min @ 80 Bar for fire hose testing.
- Thermal Expansion Module:
- Water bath heater (60–95°C) for hot hydrostatic testing.
- Rupture Disk Kit:
- Pre-scored disks for consistent failure initiation.
- Safety Bundle:
- ATEX-certified enclosure + CO₂ fire suppression.
- Data Acquisition Software:
- BurstVision Pro™: 3D pressure-time-strain mapping with FEA export.
- CloudLink: Secure remote monitoring for global teams.
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