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Large diameter blasting test machine/ Large Diameter Pipeline Burst Tester / High Pressure Pipe Burst Testing Equipment

Large diameter blasting test machine/ Large Diameter Pipeline Burst Tester / High Pressure Pipe Burst Testing Equipment
  • Large diameter blasting test machine/ Large Diameter Pipeline Burst Tester / High Pressure Pipe Burst Testing Equipment
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Standard

  • ASTM D1599: Compliant for short-time hydraulic failure testing of thermoplastic pipes under linear pressure ramp.
  • ISO 1167: Configurable for long-term hydrostatic pressure resistance testing (optional module).

Product Advantages

1. Unmatched Pressure Capacity

  • 600 Bar Max. Operating Pressure: Tests ultra-high-pressure industrial pipelines (oil/gas, HDPE, composite).
  • Linear Pressure Ramping: Adjustable rates (0.1–10 Bar/sec) for precise failure point determination.

2. Industry-Leading Flow Rates

  • Modular Pump System: Deliver250 L/min @ 100 Baror720 L/min @ 150 Barvia interchangeable heads.
  • Variable Frequency Drive (VFD): Optimizes energy use during low-demand tests.

3. Dual-Mode Versatility

  • Burst + Hydrostatic Testing: Single machine for both short-term failure analysis and long-term creep resistance.

4. Safety-First Design

  • Explosion-Proof Enclosure: ATEX-certified for Zone 1 hazardous environments.
  • Dual Pressure Relief: Mechanical + electronic valves activate within 15ms during ruptures.

5. Intuitive Operation

  • 15” Touchscreen HMI: Pre-loaded ASTM D1599 test sequences with customizable ramp profiles.
  • Wireless Handheld Controller: Remote operation up to 30m from test chamber.

Product Features

  • Linear Pressurization Technology:
    • Proprietary algorithm maintains ±0.5% FS pressure accuracy during ramping.
    • Auto-pause function at pre-defined thresholds for microstructure analysis.
  • High-Efficiency Pumping:
    • Triplex plunger design with ceramic-coated pistons for corrosion resistance.
    • Self-priming system with air bleed valve for rapid setup.
  • Data Acquisition:
    • 1kHz sampling rate captures pressure spikes during failure events.
    • Edge computing module processes data in real-time (no external PC required).
  • Sample Compatibility:
    • Accommodates pipes up toØ1,600mm(63”) via optional expansion kits.
    • Quick-connect fittings for metric/imperial pipe threads.
  • Safety Systems:
    • Acoustic rupture detection (120dB alarm).
    • Emergency stop with E-Stop loop monitoring.

Technical Parameters

SpecificationDetails
Pressure Range 0–600 Bar (8,700 psi)
Flow Rate (Variable) 250 L/min @ 100 Bar
Pump Configuration Modular VFD-driven triplex plunger
Temperature Range 5–60°C (ambient)
Power Supply 400V/50Hz 3-phase (CE certified)
Chamber Dimensions 2,200mm (L) × 1,200mm (W) × 1,500mm (H)
Weight 1,200 kg (net)

Accessories & Options

  1. Pressure Calibration Kit:
    • NIST-traceable reference gauge (0.05% FS accuracy).
  2. High-Flow Pump Head:
    • Upgrade to 1,200 L/min @ 80 Bar for fire hose testing.
  3. Thermal Expansion Module:
    • Water bath heater (60–95°C) for hot hydrostatic testing.
  4. Rupture Disk Kit:
    • Pre-scored disks for consistent failure initiation.
  5. Safety Bundle:
    • ATEX-certified enclosure + CO₂ fire suppression.
  6. Data Acquisition Software:
    • BurstVision Pro™: 3D pressure-time-strain mapping with FEA export.
    • CloudLink: Secure remote monitoring for global teams.


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