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Strength Tester for Lead - end of Photovoltaic Modules

Strength Tester for Lead - end of Photovoltaic Modules
  • Strength Tester for Lead - end of Photovoltaic Modules
Produced by: Qinsun Instruments Co., LTD

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Standard

  • IEC 61215-2:2016: Terrestrial Photovoltaic (PV) Modules – Test Requirements for Electrical and Mechanical Components
  • CE Certification(Conformité Européenne)

Product Advantages

  1. IEC 61215-2 Compliance
    • 2,000mm × 1,000mm Test Area: Accommodates full-size 72-cell modules and custom formats.
    • ≤3% Measurement Accuracy: Ensures pass/fail determination per IEC’s tensile load requirements.
  2. Ultra-Precise Control
    • 0.1N Force Resolution: Captures micro-fractures before catastrophic failure.
    • Auto-Tare System: Compensates for fixture weight during low-force testing.
  3. Automated Testing
    • Programmable Load Profiles: Simulates 10+ years of thermal cycling in 1,000 cycles.
    • AI-Powered Failure Detection: Real-time IV curve correlation for connector degradation.
  4. Safety First
    • Emergency Shutoff: Dual redundant safety circuits with load cell override.
    • Overload Protection: 5 kN max force cutoff for delicate junction boxes.
  5. Modular Design
    • Quick-Change Fixtures: Adapts to MC4, H4, and custom PV connectors.
    • Expandable Test Area: Custom sizes up to 3.0m × 2.0m for large-format modules.

Product Features

  • Motorized Tensile Stage: 0–500 mm/min adjustable speed with force-displacement graphing.
  • 7” Touchscreen HMI: Preloaded IEC 61215-2 test sequences with auto-hold functions.
  • Dynamic Force Feedback: 0.1N resolution load cell with peak force memory.
  • Self-Calibrating System: Auto-linearity checks before each test.
  • Rust-Resistant Frame: 304 stainless steel construction with epoxy coating.

Technical Parameters

ParameterSpecification
Test Area 2,000mm (W) × 1,000mm (D) (customizable)
Force Range 0–5,000N (5 kN capacity)
Force Resolution 0.1N (10 gf)
Speed Accuracy ±1% of setpoint
Power Supply 220V AC, 50/60Hz (single-phase)
Dimensions 2,200mm (W) × 1,200mm (D) × 1,800mm (H)
Weight 250 kg (net)

Accessories Included

  1. Testing Kit:
    • 10x PV Connector Fixtures (MC4/H4 compatible).
    • 5x Calibration Grade Load Cells (10N–5,000N).
  2. Software Suite:
    • License key forTensileTest Pro(Windows/Linux).
    • 1-year free access to cloud-based fatigue analysis tools.
  3. Calibration & Safety:
    • NIST-traceable force gauge.
    • Insulated gloves (Class 0, 3 pairs).
  4. Maintenance Kit:
    • Spare drive belts and bearings.
    • Machine cleaning solution (non-corrosive).
  5. Documentation:
    • Multilingual quick-start guide (printed + digital).
    • Compliance certificates for IEC/UL/ISO standards.

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