Micro Controll Constant-Speed Friction Plate Tester

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A friction and wear testing machine is a device composed of a test force loading system, a friction force measuring system, an experimental clamping system, a temperature measuring system, a spindle system, a lubrication system, and an electrical control system.

Application

microcomputer control fixed-speed friction tester is mainly used to measure the friction coefficient and wear rate of automobile brake linings (brake pads), automobile clutch facings, oil drilling rig brake blocks and a variety of industrial machinery friction pads, motorcycle brake pads and other non-metallic friction materials.

Standards

GB/T5764-1998: brake linings for automobiles.

GB/T5764-1998: clutch facings for automobiles;

GB/T11834-2000: asbestos friction pads for industrial machinery;

SY/T5023-1994: brake blocks for oil drilling rigs.

Feature

Strictly in accordance with the provisions of the GB5763-98 standard, in keeping with the basic principles and structure of Japan's HP-S-type prototype machine based on the combination of modern technology to improve the design and become.

1 electromechanical integration of the whole structure, the user wiring available.

2 force measuring organization force flow in the same plane, completely solve the mechanical vibration problem.

3 gravity code calibration device, so that the measurement is more accurate.

4 stainless steel heating and cooling cover, wet parts of all nickel-plated rust-proof treatment, stainless steel nickel wire heater;

5 pre-furnace assay electric furnace precision casting friction disk.

9 increased cooling fan to prevent water vapor sprayed onto the surface of the friction disk and affect the measurement data.

10 adopted a new way of measuring force, canceled the vibration damping device, improve the measurement accuracy.

11 host and console compact structure, beautiful appearance, can realize the automatic circulation of cold water and drainage.

Parameters

Items	Details
Control System	Independently researched and developed by Jinan. Utilizes a laptop plus lower computer control software for closed-loop control experiments, enabling real-time control of the test process, collection and analysis of test data, automatic processing of test results, and drawing of curve analysis reports.
Temperature	Measurement and control range: 0 ~ 260 ℃ (up to 350 ℃); Measurement accuracy: 1 ℃; Measurement error: 5 ℃
Friction	Measurement range: 0 ~ 2000N; Measurement accuracy: 0.2N; Measurement error: 10.0N
Mo Disc Rotation	480 ~ 500r/min; Measurement accuracy: 1 turn; Measurement error: 1 turn
Power	Main unit: 7.5kw; Heating pipe: 4.5kw; Fan: 120w (two fans, total 240w considered in total power calculation); Total power: 12.12kw
Friction Disk	Material: Gray cast iron HT-250; Brinell hardness: 180~220HB; Pearlite structure
Specimen	Not specified
Friction Radius	R = 150mm
Positive Pressure	0.49Mpa - 0.98Mpa
Loading Weights	1.25kg - 1 piece; 2.5kg - 3 pieces
External Shape Dimensions	Not specified
Control Cabinet	800×600×1000
Weight	About 1000kg

Accessoriess

The main components of a sliding bearing PV friction testing machine include the headstock, tailstock, tool holder, torque sensor, force sensor, spindle assembly, loading system, linear guide rails, air bellows, and motor.

Test Procedures

Sample Preparation: Load the sliding bearing sample to be tested onto the test rig, ensuring its surface is clean and smooth.

Load Application: Apply a specific force or pressure to the sample surface using the loading system, simulating the load conditions under real working conditions.

Start of Test: Start the test machine control system, controlling the movement speed and load changes of the test rig according to preset conditions, and begin simulating the friction and wear process.

Data Acquisition and Analysis: Collect and record data such as friction force, load changes, and sample surface morphology in real time, and perform analysis and comparison to evaluate the friction performance and wear resistance of the sliding bearing.

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