.

Safety Helmets Against Molten Metal Splashing Tester

Whats/App: +86 156 1874 6768

Web: standard-groups.com

The Safety Helmets Against Molten Metal Splashing Tester is designed to evaluate helmet performance under extreme thermal hazards, simulating molten metal splatter in industrial foundries. It measures helmet resistance to high-temperature metal contact, ensuring operator protection and compliance with national and international standards. The tester is suitable for industrial safety certification, R&D, and quality control of protective helmets.

Application

This tester is suitable for evaluating helmets against molten metal exposure in:

(1) Foundries and steel manufacturing plants (industrial helmets)

(2) Welding and metalworking operations (arc and welding helmets)

(3) High-temperature laboratory environments (research helmets)

(4) R&D of custom thermal-protection helmet designs

(5) Certification testing for EN/ISO molten metal resistance standards

Standards

The tester complies with the following standards:

(1) GB/T 2812 – Safety Helmets: Test Methods for Molten Metal Resistance (Draft Standard)

(2) GB 2811-2019 – Head Protection: General Technical Requirements

(3) ISO 13982-2 – Protective Clothing: Resistance to Molten Metal Splash

(4) CE Certification (Conformité Européenne)

Features

Extreme Temperature Validation: Simulates industrial molten metal exposure up to 1,800°C.

Precision Engineering: Adjustable pour height and specimen mass ensure repeatable splatter patterns.

High-Accuracy Temperature Control: PID-regulated furnace maintains ±10°C stability.

User-Centric Design: 7” touchscreen HMI with preloaded test sequences and real-time thermal imaging.

Quick-Release Crucible: Facilitates rapid specimen exchange for high-throughput testing.

Safety First: Dual cooling systems and high-temperature splash guard protect operators.

Industrial Durability: Refractory-lined test chamber and 304 stainless steel frame withstand cyclic high-temperature exposure.

Self-Calibrating System: Auto-tare and thermal uniformity checks ensure reliable testing.

Parameters

ParameterSpecification
Pour Height 225mm ±5mm (adjustable, 100mm range)
Max Temperature 1,800°C (furnace capacity)
Standard Temperature 1,400°C ±20°C
Molten Metal Specimen 150g ±10g iron (Fe ≥93%)
Cooling System Water-cooled control panel + forced-air chamber
Power Supply 380V AC, 3-phase, 25kW
Dimensions 1,250mm (W) × 750mm (D) × 1,350mm (H)
Weight 450 kg (net)

Accessories

(1) Testing Kit: 2x refractory crucibles (graphite, 150g capacity), 5x calibration grade Type K thermocouples (0–1,800°C)

(2) Software Suite: License key for ThermalTest Pro (Windows/Linux), 1-year free access to cloud-based thermal analysis tools

(3) Safety Gear: 2x heat-resistant gloves (EN 407 rated, 500°C), 1x face shield (ceramic coating, 1,800°C rated)

(4) Maintenance Kit: Spare refractory bricks and heating elements, machine cleaning solution (non-corrosive)

(5) Documentation: Multilingual quick-start guide (printed + digital), compliance certificates for GB/ISO standards

Test Procedures

Place the helmet securely on the modular head assembly and adjust to the correct head circumference.

Fill the crucible with the 150g iron specimen and adjust the pour height (225mm ±5mm).

Set the furnace temperature to 1,400°C ±20°C and allow stabilization.

Initiate the automated pour sequence using the touchscreen HMI.

Monitor real-time thermal imaging to verify helmet surface exposure.

Record test data for compliance reporting and quality control.

Repeat testing for additional helmets as required, ensuring cooling between cycles.

Maintenance Information

Inspect refractory lining, crucibles, and thermocouples regularly; replace if damaged.

Verify temperature calibration of thermocouples every six months using NIST-traceable instruments.

Clean water-cooled and forced-air systems to maintain thermal stability.

Store the tester in a dry, ventilated area to prevent corrosion.

Follow standard high-temperature safety procedures during operation and maintenance.


Send product request

To: Standard International Group (HK) Limited
Your E-mail:
Message text:


Send to other suppliers

Other supplier products

Battery Electrode Resistance Tester
Battery Electrode Resistance Tester Whats/App: +86 156 1874 6768 Web: standard-groups.com Standard ASTM B193: Standard Test Method for Resistivity of Electrical Conductor Materials...
Catheter Power Injection Flow and Pressure Tester
Catheter Power Injection Flow and Pressure Tester Whats/App: +86 156 1874 6768 Web: standard-groups.com The Catheter Power Injection Flow and Pressure Tester is designed to evaluate the flow and ...
Waterproof socks testing machine
Waterproof socks testing machine Whats/App: +86 156 1874 6768 Web: standard-groups.com The Waterproof Socks Testing Machine is designed to evaluate the water resistance and water...
Thermal Conductivity Tester for Silicone and Ceramic Substrates,ASTM D5470 industrial and lab material thermal tester
Thermal Conductivity Tester for Silicone and Ceramic Substrates,ASTM D5470 industrial and lab material thermal tester Whats/App: +86 156 1874 6768 Web: standard-groups.com Thermal Conductivity Tester for Silicone and Ceramic Substrates is a high-precision instrum...
IP6X Test Equipment
IP6X Test Equipment Whats/App: +86 156 1874 6768 Web: standard-groups.com Features and Benefits 1.Theworkroomadopts double-layer sealing rubber, and is equipped wit...
All supplier products

Same products

Battery Diaphragm Gas Permeability Tester ISO
Battery Diaphragm Gas Permeability Tester ISO Seller: Standard Groups Get a quote: Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Battery Diaphragm Gas Permea...
Torsion Testing Tester ASTM, JIS, and DIN
Torsion Testing Tester ASTM, JIS, and DIN Seller: Standard Groups Get a quote: Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Universal Torsion Testing Ma...
Wire Torsion and Winding Tester ASTM and JIS
Wire Torsion and Winding Tester ASTM and JIS Seller: Standard Groups Get a quote: Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Wire Torsion and Winding Tes...
Metal Wire Repeated Bending Tester ISO/DIS 7801
Metal Wire Repeated Bending Tester ISO/DIS 7801 Seller: Standard Groups Get a quote: Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Metal Wire Repeated Bending ...
Metal Wire Wrap Tester ISO 4101
Metal Wire Wrap Tester ISO 4101 Seller: Standard Groups Get a quote: Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Metal Wire Wrap Tester is de...