Medical Plastic Injection Molding
Packson - Medical Plastic Injection Molding Expert
Packson sets itself apart from other medical injection molding companies through its distinguished ISO certification for medical injection molding services. Holding certifications for both ISO 13485:2018 and ISO 9001:2008, Packson guarantees the exceptional quality of its services.
Since 2008, Packson has been a trusted provider of Medical Plastic Injection services to esteemed healthcare and medical enterprises like BD and Wondfo. Our dedicated team of 30-40 highly skilled production operators works tirelessly in three shifts, 24 hours a day, to ensure seamless handling of your long-run medical plastic injection molding production. This unwavering commitment enables us to expedite the delivery of your medical plastic parts to the market promptly and efficiently.
As a professional China-based medical device injection molding companies, Packson helps customers by providing optimized multi-cavities solutions for high-volume medical plastic molding production. Packson's "weapons" include a comprehensive and automated assembly line equipped with mechanical arm part handling systems, sonic welding, heat staking, laser-engraving, plastic package sealing, and custom packaging capabilities.
With extensive experience in OEMs for medical contract manufacturing services, Packson is a trustworthy partner for those seeking reliable medical injection molding solutions.
Why Choose Packson Medical Plastic Injection Molding Service?
With the rapid development of the medical industry, more and more medical technologies and devices are widely applied in our normal life. Since medical devices made of plastics have multi-functionality and can be mixed with material like metal to make a stronger medical product, medical plastic injection molding become the preferred material for all kinds of medical molding devices that are widely used in electronic parts. Packson, as one of the leading medical device injection molding companies in China, can offer you the superior medical plastic injection molding services. The advantages of our medical plastic injection molding services are as below:
Produced products in high volumes
Reduced weight
Increased versatility
Lower price
The medical plastic injection process has the feature of cost-efficient, high-volume production runs. If you have some specific needs for the medical plastic injection. Then we can tell you that this kind of medical plastic injection molding helps us to make plastic medical devices requiring consistency and tight tolerances. This medical plastic injection molding process is also widely applied in prototype development for medical devices used for laboratory testing.
Packson Custom Medical Device Injection Molding Process
1. Project Initiation Phase:
- Customer Requirements Analysis: Engage in in-depth communication with the customer to understand their product requirements, technical specifications, and expected production volume.
- Project Plan: Develop a project plan based on customer requirements, including project objectives, expected outcomes, timeline, and resource allocation.
- Contract Signing: Once the project plan is agreed upon, both parties sign a contract to clarify their rights and obligations.
2. Design and Development Phase:
- Product Design: Design the product according to customer requirements, including 3D CAD models, engineering drawings, etc.
- Mold Design: Design the injection mold, including mold structure, cooling system, and gating system.
- Design Review: Organize internal experts to review the design scheme to ensure it meets customer requirements and production processes.
3. Mold Manufacturing and Trial Phase:
- Mold Manufacturing: Manufacture the injection mold according to mold design drawings.
- Mold Trial: Perform a mold trial after the mold is manufactured to inspect mold quality and product quality.
- Mold Adjustment: Adjust and optimize the mold based on trial results.
4. Sample Confirmation Phase:
- Sample Submission: Provide product samples after the mold trial for customer confirmation.
- Customer Feedback: Customers test and evaluate the samples, providing feedback.
- Sample Modification: Modify and optimize samples based on customer feedback.
5. Mass Production Preparation Phase:
- Production Process Confirmation: Determine the production process, including injection parameters, assembly procedures, and quality control.
- Personnel Training: Train production operators to ensure familiarity with production processes and operating procedures.
- Production Equipment Preparation: Prepare equipment and tools required for production, such as injection molding machines and automated assembly lines.
6. Mass Production Phase:
- Production Plan: Develop a detailed production plan, including production batches, output, and delivery time.
- Production Execution: Carry out production according to the production plan, ensuring product quality and delivery time.
- Quality Control: Implement strict quality control, including raw material inspection, process control, and finished product inspection.
7. Delivery and After-sales Phase:
- Product Packaging: Package the products, including plastic sealing, custom packaging, etc.
- Product Delivery: Deliver the products to the customer according to the contract agreement.
- After-sales Service: Provide after-sales service, including technical support, product repairs, and handling customer feedback.
Available Medical Device Plastic Injection Molding Materials
As one of the leading medical plastic injection molding companies in China, Packson ensures that the medical injection molding parts not only meet but surpass the requirements of use and safety for medical devices by carefully selecting the appropriate polymer resins during the manufacturing process. Our expertise in choosing the right materials plays a crucial role in producing components that adhere to the stringent standards of the medical industry, guaranteeing optimal performance and reliability for your medical devices.
Explore Our Range of Medical-Grade Plastics and Resins
Discover a diverse selection of medical-grade plastics and resins that are perfectly suited for medical molding. As an added convenience, we gladly accommodate customer-supplied resin materials and offer tailored color-matching services.
Developing components for the medical device industry involves inherent risks, making the selection of the right material critical from the project's outset. We present five highly esteemed material options for your consideration, including PEEK, PEI (Ultem), PPSU, polycarbonates, and medical-grade liquid silicone rubber (LSR). By assessing the specific requirements of your component or device, we can assist you in determining the ideal material option for your needs.
If you need any kinds of clean room injection molding, please contact us, as a professional injection molding factory, Packson Mold is willing to offer you high quality products.
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