plastic extrusion melt pump
ExtrusionLineSynchronizationMadeEasy.WithanIKVgearpumpbetweenyourextruderanddieyoucandirectlydialingaugecontrol,eliminatingextrudersurgeandscrewbeatatthedie.Extruderscrewsefficientlymelt,mixandconveypolymer,butarenotasefficientatprovidingaconsistentpressureandvolumetothedie.Ameltpump,whilenotamixingormeltingdevice,isextremelyefficientatbuildingpressureandmeteringthepolymeroutput.
TheadditionalcontrolofaHAIKEGearPumpinstallationalsoprovidesyouwithmoreproductionlineflexibility,firstbyshorteningstart-uptimesondifficultmaterialsandsecond,byprocessingmultiplepolymerswiththesamescrew.TheIKVControlclosestheloopfrompumpinletpressuretoextruderdrivewhilemonitoringdownstreampressuretoeliminateanyproblemsduetodownstreamlinestoppage.
Thisseriesofmeltpumpadoptselectricheating,andapplicationtoPS,PP,PET,PVC,PC,PMMA,PA,ABS,etc.
TheIKVMeltPumpisapositivedisplacementdevicewhichprovidesalinearoutputoverawiderangeofoperatingconditions.
Aclosed-loopdrivecontrolvariesextruderscrewspeedtoassureanadequateamountofpolymertothepumpregardlessofinletpressurevariationsduetoextrudersurgeandscrewbeat.PreciseconstructionmakesIKVMeltPumpsextremelyaccuratevolumetricmeteringdevices.Eachgeartooth“bucket”carriesaprecise,repeatableamountofpolymermelttotheoutputsideofthepump.
IntegratetheSystems
PutanIKVScreenChangerinfrontoftheIKVMeltPumpandfurtherincreasetheproductivityoftheextrusionlineallfromonecompany.
TechnicalParameter
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VolumeRange:0.5CC-6400CC |
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Viscosity:≤40000Pas |
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Workingtemperature:≤400℃(750°F) |
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Inletpressure:≤12MPa(1740Psi) |
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OutletPressure≤40Mpa(5800Psi) |
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Differentialpressure:≤25MPa(3625Psi) |
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MeltPumpOptions: Adaptors ControlSystems DriveSystems ManualScreenChangers SinglePlateScreenChangers DoublePlateScreenChangers ContinuousScreenChangers SingleColumnSingleWorkingstationScreenChangers DoubleColumnDoubleWorkingStationScreenChangers Film,Sheet,BoardT-die |
Benefits: MaterialSavings IncreasedOutput IncreasedExtruderLife FasterStartUps LowerProcessingTemperature MoreAccurateGaugeControl ReducedScrap LowerShearStress ProcessRecycledMaterials FastPaybacks SizesAvailableforallProducts/Extruders |
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