.

PCD & PCBN

PCD blanks for Cutting Tools

E-Grind supplies the whole range of PCD blanks for cutting tool purpose. The largest Diameter available can be 55mm. Our PCD provides high wearing resistance ability and high finishing surface.

Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. With advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process.

Application of PCD:

Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum...

Nonmetallic materials: ceramics, plastic, rubber, chipboard...

PCD disc,

Product

Diamond Content (Vol%)

Product Properties

Application

ET02

≥92

Very good electrical discharge machining, general life, better heat resistance and impact resistance.

Superfinishing, excellent surface processing quality for copper, bronze, aluminum, magnesium, magnesium aluminum alloy, plastic, precious metals, etc.

ET05

≥92

Very good electrical discharge machining, general life, better heat resistance and impact resistance.

Superfinishing, excellent surface processing quality for copper, bronze, aluminum, magnesium, magnesium aluminum alloy, plastic, plexiglass, etc.

ET10

≥95

Good electrical discharge machining, long life, better heat resistance and impact resistance.

Fine machining, very good surface processing quality, for aluminum alloy (Si content<12%), copper alloy, composite wood processing, high-precision wear-resistant corbelled device, etc.

ET25

≥95

Good electrical discharge machining, long life, better heat resistance and impact resistance.

Used for composite, laminate flooring, nonmetal hard and brittle materials, carbide alloy, graphite and graphite composites, aluminum silicon alloy (Si content>12%), the other high wear-resistant materials, such as ceramics, carbide, etc.

ET35

≥95

Good electrical discharge machining, very long life, good heat resistance and impact resistance.

Used for resin, composite materials, fiber reinforced plastics, high density reinforced board, silicon aluminum alloy and other high wear-resistant materials.

ET302

≥95

Good electrical discharge machining, long life, better heat resistance and impact resistance.

Used for composite, laminate flooring, nonmetal hard and brittle materials, carbide alloy, graphite and graphite composites, aluminum silicon alloy (Si content>12%), the other high wear-resistant materials, such as ceramics, carbide, etc.

Available specification

Grain size

Application

Grade

Diameter

Total thickness

DIamond table thickness

Woodworking

Metalworking

Conductive

Ultra-fine micron structure for excellent surface finish requirements,

ET085

45

55

2μm

For good surface finishing

ET02

45

55

5μm

ET05

45

10μm

General purpose, balance cutting efficiency and life

ET10

45

55

25μm

Good wear resistance production,for high Si% Al alloy.

ET25

45

55

302μm

ET302

45

55

35μm

ET35

45

55

PCBN (Polycrystalline Cubic Boron Nitride)

PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability.Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy...E-Grind provides two series of PCBN:1) Solid CBN2) CBN with Tungsten Carbide supporting.PCBN and SBN Grade

Grade

CBN grit (μm)

CBN content (Vol%)

Processing way

Application

SBN95Z1 PCBN95Z1

20、30

Continuous cutting with large stock removal

For Rough processing Grey Cast Iron, Chilled Cast Iron, Powder Sintered Alloy.

SBN90Z PCBN90Z

10、15

Continuous cutting with large stock removal

For Rough process and semi-finishing processing the wear resistant cast iron, nodular cast iron etc.

SBN90Z2 PCBN90Z2

10、15

Continuous cutting with large stock removal

For rough processing and semi-processing alloy cast iron, high nickel Chrome, high chrome iron and chilled steel with hardness HRC45-50.

SBN80G

3、5

Continuous cutting with Medium stock removal

For rough processing and semi-processing alloy cast iron, high nickel Chrome, high chrome iron and chilled steel with hardness HRC45-50.

SBN70G PCBN70G

3、5

Continuous cutting with small stock removal

For finishing the chilled steel and high temperature alloy with HRC45-55.

SBN60G

1、3

Continuous cutting with small stock removal

For finishing and super-finishing the chilled steel with HRC55-62 like bearing steel, tool steel, mold steel, gauge steel and HSS.

SBN55G1 PCBN55G1

1、3

Slight non-continuous and continuous cutting with small stock removal

For Finishing and super-finishing the chilled steel with HRC55-65, like bearing steel, tool steel, mold steel, gauge steel and HSS.

PCBN Blank

Available specifications

SPEC

D(Diameter) (mm)

T(Thickness)(mm)

t (CBN section thickness)(mm)

PCBN55G1

PCBN70G

PCBN90Z

PCBN90Z2

PCBN95Z1

Ф45×1.2×0.6

45

Ф45×1.6×1.0

45

Ф45×3.2×1.0

45

Ф45×3.8×1.0

45

Ф45×4.5×1.0

45

Solid PCBN (SBN)Available specifications

Spec

Dimension (mm)

ISO

Code

L

Фd

S

SBN55G1

SBN60G

SBN70G

SBN80G

SBN90Z

SBN90Z2

SBN95Z1

SNMN090300

5

SNMN090400

13×5

13

13

5

SNMN120400

SNMN150700

Disc

Spec

Dimension (mm)

ISO

Code

Фd

S

SBN55G1

SBN60G

SBN70G

SBN80G

SBN90Z

SBN90Z2

SBN95Z1

5

RNMN060400

RNMN090300

5

RNMN090400

13×5

13

5

RNMN120400

Square

Spec

Dimension(mm)

ISO

Code

L

Фd

S

SBN55G1

SBN60G

SBN70G

SBN80G

SBN90Z

SBN90Z2

5

CNMN090400

13×5

13

13

5

CNMN120400

13×8.2

13

13

CNMN120800

Equilateral triangle

Spec

Dimension(mm)

ISO

Code

L

Фd

S

SBN55G1

SBN60G

SBN70G

SBN80G

SBN90Z

SBN90Z2

SBN95Z1

TNGN110300

5

TNGN160400

80° Equilateral hexagon

Spec

Dimension (mm)

ISO

Code

L

Фd

S

SBN55G1

SBN60G

SBN70G

SBN80G

SBN90Z

SBN90Z2

SBN95Z1

9×5

9

5

WNMN080400

55° Rhombus

Spec

Dimension (mm)

ISO

Code

L

Фd

S

SBN55G1

SBN60G

SBN70G

SBN80G

SBN90Z

SBN90Z2

SBN95Z1

5

DNUN110400

DNUN110600

DNUN150600

Quality Control

C-SCANE-Grind supplies an ultrasonic scan photo for each piece of product, which helps customer optimise the cutting areas.

E-Grind Abrasives is one of professional abrasive powder suppliers. We provide Diamond Powder, CBN Powder, china abrasives, pcd pcbn, pcbn material, pcd cutting tool blanks, material pcd, pcd sales, pcd metal, pcd products, pcbn cutting tools, diamond diesand so on. Want to know more? Please contact us.



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