Soft Gel Capsule Filling Machine

Since it adjusts servo motor driving, this soft gel capsule filling machine works much more stable than normal gear machines, so the speed of the die roller can be high to 5~6 RPM, so this soft gel capsule filling machine has much higher production capacity while floor area is almost same;Characteristics and Specification of JL-250III soft gel capsule filling machine:NO.ITEMPERFORMANCE1Working performance:Can keep working 10-12hours/day, 5 days/week2Capacity ( 5RPM, bovine gelatin ):147,000pcs/hour, 8 OVAL 500mg3Dieroll speedFrom 1.0 rpm to minimum 8.0 rpm and 0…100% adjustable4Dierol size10 " length x 6" diameter (250 mm x 150 mm)5Number of plungers206Filling volumeFrom 0.0 ml to 2.0 ml plunger filling volume7Precision of fillingMinimum 0.2 % for oils8Auto servo motorBrand: SIEMENTS and Schneider9PLC with HMI control● Brand: SIEMENTS and Schneider● HPI and touch screen controlled.● Visualisation and control of all parameters and processes.● Temperature and data loggings● Alarm monitoring● User management protected with password● Remote access Ethernet connection10Dieroll alignmentAutomatic and electronical controlled alignment11Dieroll loading-clamping systemElectronical controlled12Injection timingAutomatic and electronical controlled13Cooling drumsAir and water cooled – speed controlled and temperature controlled for accurate ribbon formation14Ribbon lubricationControlled micro dosing system for separated inner andouter ribbon lubrication15Spreader boxSystem for automatic gelatin level control with no risk ofair bubbles .Designed for pressurized tanks from 0.3 – 0.5 bar pressure16Wedge● Electric heating style● Precise temperature controlling system with accuracy of 0.1 °C and equipped with 1x PT10017Lifting assemblyAutomatic wedge lifting assembly18Mangle rollerAutomatic and independent mangle roller assembly19Capsule chute assemblyElectronically controlled with no use of nylon brushes20Softgel conveyorVariable speed drive motor , bi‐directional21Product hopperClosed hopper tank for recirculation, electrical heatedpossibility for nitrogen blanketing22.Medicine recirculation pumpExcentric screw pump with stainless steel housing androtor for product feed to hopper tank with recirculation23Vegetable gelatinPossibility to run with vegetable gelatin at higher temperatures24Design and Material:All equipment according to GMP design and constructedin stainless steel AISI 304/316L. How to Maintain This Soft gel capsule filling machine● For your own safety, turn switch OFF, remove switch key and remove plug from power source before maintaining or lubricating your soft gel capsule filling machine!● In order to ensure the safety of electricity application, it is necessary to carry out periodic inspection of insulation resistance for components of electrical system and control circuit.● Each shift should check the amount of liquid paraffin oil in the machine body, feed pump and the tank at left side of soft gel capsule filling machine, and replenish it if required.● Each week replace the liquid paraffin oil in the machine body and feed pump, and clean the filter screen.● Each week remove the pill unit and clean it, then add adequate liquid paraffin oil and reassemble it.● During application, add adequate liquid paraffin oil timely to the hole at soft gel capsule filling machine head beam, to the gears at the top of machine head and to the drive shaft.● Always keep the casting drums at both sides of soft gel capsule filling machine to be clean and without oil, clean it if oil stains are found.● When the gelatin spreader boxes and gelatin feeding tube are not in use, it is necessary to clean it in time.● Generally, clean the micropore shaft barrel of oil rolling system once each half year.● Each shift check the tensions of the drive belt of main machine and conveyer, adjust it in time if it is too loose.● Clean the air inlet of the dryer blower hood periodically to ensure air to be dry and smooth.● Generally, disassemble, check and clean all mechanical equipment once a year. Do not disassemble 24 feed tubes. Be very careful when disassembling and reassembling the drive system inside the machine head.

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