Textile Flatness Tester

Applications

The Textile Flatness Tester is ideal for industries and scenarios including:

Apparel and Garment Manufacturing – Ensures fabric evenness and surface quality for high-end clothing, uniforms, and fashion textiles.

Home Textiles & Upholstery – Evaluates the flatness of bed linen, curtains, carpets, sofas, and cushions to ensure uniform appearance.

Technical and Industrial Textiles – Monitors the evenness of geotextiles, filtration fabrics, conveyor belts, and composites for consistent performance.

Knitted and Woven Fabric Production – Detects weave irregularities, yarn density variations, and surface defects in real-time to optimize production processes.

Nonwoven Fabrics – Assesses surface uniformity and thickness variation in wipes, diapers, hygiene products, and medical textiles.

Textile R&D & Innovation – Supports research on wrinkle-resistant fabrics, high-density weaves, and advanced functional textiles.

Third-Party Testing & Certification – For inspection agencies verifying fabric compliance with domestic and international standards.

Forensic and Failure Analysis – Identifies fabric defects, wear patterns, and damage causes in quality disputes or product failure investigations.

Educational & Training Institutions – Demonstrates fabric defect detection, surface measurement techniques, and quality assessment procedures to students.

Composite & Specialty Fabrics – Monitors surface flatness for laminates, carbon fiber fabrics, and other multi-layered textiles used in aerospace, automotive, or sports applications.

Compliance Standards

ISO 9073-4: Textile flatness measurement

ASTM D3884: Abrasion resistance correlation

AATCC 124: Appearance after repeated home laundering

GB/T 3917.2: Chinese fabric evenness standard

Product Features

Multi-Layer Analysis:

Surface Layer: Detects yarn unevenness

Mid-Layer: Measures fabric density

Base Layer: Identifies substrate irregularities

Advanced Features:

AI-based defect classification (32+ pattern types)

Real-time thickness deviation alerts

Batch comparison with historical data

Calibration System:

NIST-traceable reference plates

Auto-zero compensation

Environmental drift correction

Automation & Data:

Full-area 3D mapping

Exportable statistical CSV data and PDF/A4 compliance reports

Safety & Handling:

Avoid direct eye exposure to RGB LEDs

Use anti-static mat for synthetic fabrics

Maintain 50 cm clearance from moving parts

Technical Specifications

Parameter	Specification
Scanning Resolution	0.1 mm × 0.1 mm grid mapping
Thickness Measurement Range	0.05–10 mm (±0.5% accuracy)
Surface Roughness Detection	0.1–100 μm Ra (ISO 4287)
Weave Flatness Index	Calculated automatically
Sample Size	Up to 1000 × 1000 mm (adjustable)
Light Source	400–700 nm RGB LED array
Data Output	3D topography map + statistical CSV
Dimensions (L×W×H)	1500 × 800 × 1200 mm
Weight	~180 kg
Power Supply	AC 220V ±10%, 50/60 Hz

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