Textile Flatness Tester
Applications
The Textile Flatness Tester is ideal for industries and scenarios including:
Apparel and Garment Manufacturing – Ensures fabric evenness and surface quality for high-end clothing, uniforms, and fashion textiles.
Home Textiles & Upholstery – Evaluates the flatness of bed linen, curtains, carpets, sofas, and cushions to ensure uniform appearance.
Technical and Industrial Textiles – Monitors the evenness of geotextiles, filtration fabrics, conveyor belts, and composites for consistent performance.
Knitted and Woven Fabric Production – Detects weave irregularities, yarn density variations, and surface defects in real-time to optimize production processes.
Nonwoven Fabrics – Assesses surface uniformity and thickness variation in wipes, diapers, hygiene products, and medical textiles.
Textile R&D & Innovation – Supports research on wrinkle-resistant fabrics, high-density weaves, and advanced functional textiles.
Third-Party Testing & Certification – For inspection agencies verifying fabric compliance with domestic and international standards.
Forensic and Failure Analysis – Identifies fabric defects, wear patterns, and damage causes in quality disputes or product failure investigations.
Educational & Training Institutions – Demonstrates fabric defect detection, surface measurement techniques, and quality assessment procedures to students.
Composite & Specialty Fabrics – Monitors surface flatness for laminates, carbon fiber fabrics, and other multi-layered textiles used in aerospace, automotive, or sports applications.
Compliance Standards
ISO 9073-4: Textile flatness measurement
ASTM D3884: Abrasion resistance correlation
AATCC 124: Appearance after repeated home laundering
GB/T 3917.2: Chinese fabric evenness standard
Product Features
Multi-Layer Analysis:
Surface Layer: Detects yarn unevenness
Mid-Layer: Measures fabric density
Base Layer: Identifies substrate irregularities
Advanced Features:
AI-based defect classification (32+ pattern types)
Real-time thickness deviation alerts
Batch comparison with historical data
Calibration System:
NIST-traceable reference plates
Auto-zero compensation
Environmental drift correction
Automation & Data:
Full-area 3D mapping
Exportable statistical CSV data and PDF/A4 compliance reports
Safety & Handling:
Avoid direct eye exposure to RGB LEDs
Use anti-static mat for synthetic fabrics
Maintain 50 cm clearance from moving parts
Technical Specifications
| Parameter | Specification |
|---|---|
| Scanning Resolution | 0.1 mm × 0.1 mm grid mapping |
| Thickness Measurement Range | 0.05–10 mm (±0.5% accuracy) |
| Surface Roughness Detection | 0.1–100 μm Ra (ISO 4287) |
| Weave Flatness Index | Calculated automatically |
| Sample Size | Up to 1000 × 1000 mm (adjustable) |
| Light Source | 400–700 nm RGB LED array |
| Data Output | 3D topography map + statistical CSV |
| Dimensions (L×W×H) | 1500 × 800 × 1200 mm |
| Weight | ~180 kg |
| Power Supply | AC 220V ±10%, 50/60 Hz |
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