Gas Explosion Pressure Test Apparatus for Safety Research

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Standards

The system conforms to the following national and international standards:

BS EN 15967:2011 – Determination of maximum explosion pressure and maximum rate of pressure rise of gases and vapours

UL 9540A – Standard for Testing Energy Storage Systems and Equipment

ISO 10156 – Gases and Gas Mixtures – Determination of Flammability Limits

ASTM E1226 – Standard Test Method for Explosibility of Dust Clouds

Parameters

Unit	Specification
Explosion Pressure Acquisition	Dynamic data acquisition card, 24-bit resolution, 128 KS/s sampling frequency
Chamber Interior	Built-in 19-inch touch screen, integrated electrical control circuits for mobility
Test Container	Sphere structure, internal volume ≈ 20 L, internal radius 168 mm, wall thickness 12 mm, stainless steel, max. pressure 3 MPa
Chamber Pressure Rating	Maximum 3 MPa, constant endurance ≥ 2 MPa, engineering safety valve rated 2.5 MPa
Ignition Electrode	Center-mounted, diameter 4 mm, tip angle 60°, distance between tips ≈ 5 mm
Thermocouple	K-type armored, range 0–1000 °C, accuracy 0.1 °C
Explosion Container Dimensions	1800 (L) × 750 (D) × 1750 (H) mm
Control Box Dimensions	650 (W) × 675 (D) × 1750 (H) mm
Power Supply	AC 220 V, 50/60 Hz
Weight	Approx. 330 kg
Auxiliary Gas Source	Nitrogen

Features

Electrical control cabinet with metal frame and electrostatic spray finish; resistant to dirt, wear, and oil; easy to clean and visually appealing.

Siemens PLC with analog modules controls vacuum, purging, temperature, and pressure readings; real-time monitoring of temperature, pressure, explosion pressure, and explosion slope.

Test data can be exported as Excel, Word, or PDF for reporting and analysis.

Sphere front features explosion-proof observation window; top equipped with threaded ignition device.

Thermocouple mounted via rear flange, replaceable for maintenance or specific testing needs.

Multiple interfaces for vacuum, sample gas inlet, purging, manual sampling, and pressure monitoring; includes several ½-inch ports for additional customer-configured devices.

Ignition electrode fixed on removable threaded flange for easy cleaning of carbon deposits.

Thermocouple fixed with threaded ferrule interface for easy installation and sealing.

Manual ball valve for post-test gas sampling and analysis.

Accessories

Stainless steel spherical test container

Explosion-proof observation window

Ignition electrode assembly

K-type armored thermocouple with flange and ferrule interfaces

Siemens PLC and analog modules

19-inch touch screen

Electrical control cabinet with industrial PC and data acquisition modules

Manual ball valve

Safety pressure relief valve (2.5 MPa)

Auxiliary nitrogen supply interface

Test Procedures

Ensure the chamber is evacuated and all connections are secure.

Fill the test container with the desired gas sample to the required concentration.

Activate the PLC-controlled system to monitor temperature and pressure in real time.

Initiate ignition via the central electrode.

Observe internal explosion event through the explosion-proof window.

Record pressure, temperature, explosion slope, and rise rate via dynamic data acquisition system.

Collect gas samples post-test using manual ball valve for further analysis.

Export all recorded data for report generation in Excel, Word, or PDF format.

Maintenance Information

Inspect and clean the ignition electrode regularly to remove carbon deposits.

Verify thermocouple calibration and replace if necessary.

Check all ports, flanges, and threaded interfaces for gas-tight integrity.

Ensure PLC, data acquisition modules, and industrial PC are operating correctly.

Clean observation window to maintain visibility during tests.

Test safety valves and pressure relief systems periodically for proper functionality.

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