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Mechanical Load Testing Machine

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Whats/App: +86 181 0160 0864

Web: gellowen.co.uk

The Mechanical Load Testing Machine is a precision instrument designed to evaluate the mechanical load-bearing capacity of photovoltaic (PV) modules under static and dynamic conditions. It simulates wind, snow, and ice loads through dynamic pressure technology, providing reliable assessment of module structural integrity, compressive strength, and deformation resistance. The machine ensures PV modules perform safely and stably in real-world environmental conditions.

Application

The machine is widely used for mechanical performance testing and structural verification of PV modules and related components:

Photovoltaic Module Load Testing: Static and dynamic load evaluation.

Wind and Snow Simulation: Verification under simulated wind pressure, snow load, and ice accumulation.

Structural Reliability Assessment: Testing mounting system durability.

Compressive and Deformation Resistance: Evaluating module resilience under mechanical stress.

Electrical Continuity Monitoring: Real-time detection of current continuity and short-circuit protection.

Standardized Laboratory Testing: For PV module certification and quality control.

Module Certification Tests: Compliance with IEC 61215. IEC 61646. UL 1703. IEC 62782 standards.

Standards

The machine is designed to meet key international and domestic PV module mechanical testing standards:

GB/T 9535 series – Mechanical Load Testing of Photovoltaic Modules

IEC 61215 – Crystalline Silicon Photovoltaic Module Design Qualification and Type Approval

IEC 61646 – Thin-Film Photovoltaic Module Design Qualification

IEC 62782 – Mechanical Load Testing for PV Modules under Snow and Wind

UL 1703 – Safety Standard for Photovoltaic Modules

Parameters

ItemTechnical Parameter
Machine Dimensions L 280 × D 180 × H 195 cm
Forward Load 5400 Pa (adjustable)
Reverse Load 2400 Pa (adjustable)
Cycle Count Programmable
Dynamic Load Frequency 7 s ±3 s
Dynamic Load 1000 Pa × 1000 cycles
Pressure Control Accuracy ±5%
Force System Low-friction cylinder + tension/compression sensor (0.1 N accuracy)
Frame Material Aluminum profile structure with electrophoretic surface treatment
Max Test Size 2000 × 1000 mm (customizable)
Custom Fixtures Adjustable according to module installation
Electrical Continuity System DC 150 V / 2 A, real-time monitoring
Number of Cylinders 8 (4 sets × 2)
Cylinder Force per Set >200 kg
Cylinder Stroke 150 mm
Suction Cups 32 (8 sets × 4)
Suction Cup Diameter 120 mm
Suction Cup Spacing ≤200 mm (horizontal/vertical)
Suction Cup Joint Rotation ≥15°

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