Mechanical Load Testing Machine
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Whats/App: +86 181 0160 0864
Web: gellowen.co.uk
The Mechanical Load Testing Machine is a precision instrument designed to evaluate the mechanical load-bearing capacity of photovoltaic (PV) modules under static and dynamic conditions. It simulates wind, snow, and ice loads through dynamic pressure technology, providing reliable assessment of module structural integrity, compressive strength, and deformation resistance. The machine ensures PV modules perform safely and stably in real-world environmental conditions.
Application
The machine is widely used for mechanical performance testing and structural verification of PV modules and related components:
Photovoltaic Module Load Testing: Static and dynamic load evaluation.
Wind and Snow Simulation: Verification under simulated wind pressure, snow load, and ice accumulation.
Structural Reliability Assessment: Testing mounting system durability.
Compressive and Deformation Resistance: Evaluating module resilience under mechanical stress.
Electrical Continuity Monitoring: Real-time detection of current continuity and short-circuit protection.
Standardized Laboratory Testing: For PV module certification and quality control.
Module Certification Tests: Compliance with IEC 61215. IEC 61646. UL 1703. IEC 62782 standards.
Standards
The machine is designed to meet key international and domestic PV module mechanical testing standards:
GB/T 9535 series – Mechanical Load Testing of Photovoltaic Modules
IEC 61215 – Crystalline Silicon Photovoltaic Module Design Qualification and Type Approval
IEC 61646 – Thin-Film Photovoltaic Module Design Qualification
IEC 62782 – Mechanical Load Testing for PV Modules under Snow and Wind
UL 1703 – Safety Standard for Photovoltaic Modules
Parameters
| Item | Technical Parameter |
|---|---|
| Machine Dimensions | L 280 × D 180 × H 195 cm |
| Forward Load | 5400 Pa (adjustable) |
| Reverse Load | 2400 Pa (adjustable) |
| Cycle Count | Programmable |
| Dynamic Load Frequency | 7 s ±3 s |
| Dynamic Load | 1000 Pa × 1000 cycles |
| Pressure Control Accuracy | ±5% |
| Force System | Low-friction cylinder + tension/compression sensor (0.1 N accuracy) |
| Frame Material | Aluminum profile structure with electrophoretic surface treatment |
| Max Test Size | 2000 × 1000 mm (customizable) |
| Custom Fixtures | Adjustable according to module installation |
| Electrical Continuity System | DC 150 V / 2 A, real-time monitoring |
| Number of Cylinders | 8 (4 sets × 2) |
| Cylinder Force per Set | >200 kg |
| Cylinder Stroke | 150 mm |
| Suction Cups | 32 (8 sets × 4) |
| Suction Cup Diameter | 120 mm |
| Suction Cup Spacing | ≤200 mm (horizontal/vertical) |
| Suction Cup Joint Rotation | ≥15° |
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