Battery Powder Compaction Density Measurement System

Standard

Engineered to comply with global testing standards (ISO 3953.ASTM B527), our Powder Tapped Density Analyzer provides certified results for quality control in pharmaceuticals, batteries, ceramics, and additive manufacturing. Meets CE/UL safety certifications for laboratory equipment.

Product Advantages

Unparalleled Precision

Dynamic Tapping Mechanism: Programmable tapping cycles (1–3000 taps) with adjustable amplitude (1–50 mm) to simulate industrial compaction processes.

High-Resolution Sensing: Laser-based volume detection (±0.01 cm³ accuracy) captures subtle density changes in micro-powders.

Automated Workflow

One-Touch Operation: Preset protocols for pharmaceutical USP methods or custom tapping sequences. Automatically calculate Hausner Ratio and Carr Index.

Real-Time Curve Generation: Plot density vs. tap count, pressure, and environmental conditions (temperature/humidity) during testing.

Material Versatility

Optimized for:

Battery electrodes (Li-ion, Na-ion, solid-state)

Pharmaceutical excipients and APIs

3D printing powders (metal, ceramic, polymer)

Abrasives, catalysts, and food additives

Data Integrity

21 CFR Part 11-compliant software with audit trails, electronic signatures, and encrypted data storage. Export reports in PDF/Excel formats.

Calibration Assurance

Pre-installed NIST-traceable density standards (1 g/cm³, 2.5 g/cm³) for instant verification.

Product Features

Pressure Control: Closed-loop hydraulic system applies up to500 MPawith ±0.1% FS stability.

Environmental Monitoring: Integrated sensors for temperature (-10°C to 80°C) and humidity (5–95% RH) with automatic drift correction.

Modular Design: Swapable testing cells (1–500 cm³) for R&D to production-scale samples.

Safety: Overpressure protection, emergency stop, and HEPA-filtered dust containment.

Connectivity: Wi-Fi/Bluetooth for remote monitoring, compatible with LIMS systems.

Technical Parameters

Parameter	Specification
Tapping Range	1–3000 taps (adjustable speed: 10–60 taps/min)
Density Measurement	0.1–5.0 g/cm³ (±0.005 g/cm³ accuracy)
Pressure Application	0–370 MPa (programmable ramp rates)
Temperature Control	-10°C to 80°C (±0.2°C stability)
Humidity Tolerance	5–95% RH (non-condensing)
Display/Interface	10.1" touchscreen with multi-language GUI
Power Consumption	600 W (110–240 V AC, 50/60 Hz)
Dimensions (W×D×H)	500 × 600 × 800 mm

Accessories Included

Main Unit: Powder Tapped Density Analyzer with safety enclosure.

Software Package: Compliance-ready SPC software with FDA 21 CFR Part 11 modules.

Testing Kits:

Set of 3 stainless-steel density cells (10 cm³, 50 cm³, 250 cm³).

Calibration weights (100 g, 500 g) with certificate.

Dust Management: HEPA filter unit and anti-static brush.

User Documentation: Multilingual quick-start guide and maintenance manual.

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