Metal Angle Fixators Tester

Производитель: Шанхайская компания Qianshi Precision Electromechanical Technology Co., Ltd

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Standard

YY/T 0856-2011 (China): Specifies mechanical testing protocols for metal angular fixators, including single-compression bending and bending fatigue tests.
ASTM F384-17 (International): Defines methodologies for evaluating the static and fatigue performance of orthopedic angular stabilization devices.
ISO 12177-2: Additional compliance for four-point bending fatigue testing of bone plates.

Multi-Axial Testing: Combines single-compression bending and fatigue testing in one modular system.
High-Precision Actuation: Electromagnetic servo motor ensures ±0.05% force accuracy at 5Hz operation.
Anatomical Simulation: 4-point bending fixture replicates physiological stress patterns (0°–90° angle adjustment).
Biorelevant Environment: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.
AI-Powered Analytics: Machine learning identifies creep-fatigue interactions in real-time.
Regulatory Compliance: Pre-loaded YY/T 0856/ASTM F384 protocols with automated reporting.

Electromagnetic Servo Actuator: 10 kN axial/5 Nm torsional capacity with programmable load ratios (R=0.1–10).
4-Point Bending Fixture: Self-aligning anvils accommodate fixator lengths (50–200 mm) and angles (0°–90°).
Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.
High-Resolution Imaging: Built-in 5MP camera system for crack propagation analysis.
Safety Suite: Emergency stop, overload clutches, and leak detection system.

Parameter	Specification
Max. Bending Force	±10,000 N (0.01 N resolution)
Max. Torsional Moment	±5 Nm (0.001 Nm resolution)
Frequency Range	0.1–30 Hz (0.01 Hz increments)
Load Ratio (R)	0.1–10 (adjustable)
Bending Angle Range	0°–90° (0.1° resolution)
Saline Bath Temperature	37±0.5°C (PT1000 sensor)
Data Sampling Rate	10 kHz (synchronized across 8 channels)
Power Requirements	220V/110V ±10%, 50/60Hz, 1,800W
Dimensions (W×D×H)	600 × 500 × 800 mm
Weight	95 kg (net) / 110 kg (with bath)
Noise Level	<55 dB (A-weighted)

Angular Fixator Fixture Kit:
- Self-centering clamps (50–200 mm fixator compatibility)
- Anatomical angle adapters (0°–90° adjustment)
Thermal-Mechanical Bath:
- 20L capacity with recirculating pump
- Corrosion-resistant titanium interior
AngleFix Pro Software:
- Automated stiffness degradation tracking and fatigue limit calculation
- 21 CFR Part 11-compliant audit trail with blockchain timestamping
- Remote monitoring via iOS/Android app
Operator Kit:
- Calibrated torque wrench set (0.1–10 Nm)
- Fixator alignment jigs (ASTM F384 compliant)
Calibration Bundle:
- NIST-traceable force/torque calibration weights
- Angular encoder verification tool
Safety Kit:
- Leak detection system
- Acoustic enclosure with 25 dB noise reduction

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