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Metal Angle Fixators Tester

Standard

  • YY/T 0856-2011 (China): Specifies mechanical testing protocols for metal angular fixators, including single-compression bending and bending fatigue tests.
  • ASTM F384-17 (International): Defines methodologies for evaluating the static and fatigue performance of orthopedic angular stabilization devices.
  • ISO 12177-2: Additional compliance for four-point bending fatigue testing of bone plates.

Product Advantages

  1. Multi-Axial Testing: Combines single-compression bending and fatigue testing in one modular system.
  2. High-Precision Actuation: Electromagnetic servo motor ensures ±0.05% force accuracy at 5Hz operation.
  3. Anatomical Simulation: 4-point bending fixture replicates physiological stress patterns (0°–90° angle adjustment).
  4. Biorelevant Environment: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.
  5. AI-Powered Analytics: Machine learning identifies creep-fatigue interactions in real-time.
  6. Regulatory Compliance: Pre-loaded YY/T 0856/ASTM F384 protocols with automated reporting.

Product Features

  • Electromagnetic Servo Actuator: 10 kN axial/5 Nm torsional capacity with programmable load ratios (R=0.1–10).
  • 4-Point Bending Fixture: Self-aligning anvils accommodate fixator lengths (50–200 mm) and angles (0°–90°).
  • Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
  • Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.
  • High-Resolution Imaging: Built-in 5MP camera system for crack propagation analysis.
  • Safety Suite: Emergency stop, overload clutches, and leak detection system.

Technical Parameters

ParameterSpecification
Max. Bending Force ±10,000 N (0.01 N resolution)
Max. Torsional Moment ±5 Nm (0.001 Nm resolution)
Frequency Range 0.1–30 Hz (0.01 Hz increments)
Load Ratio (R) 0.1–10 (adjustable)
Bending Angle Range 0°–90° (0.1° resolution)
Saline Bath Temperature 37±0.5°C (PT1000 sensor)
Data Sampling Rate 10 kHz (synchronized across 8 channels)
Power Requirements 220V/110V ±10%, 50/60Hz, 1,800W
Dimensions (W×D×H) 600 × 500 × 800 mm
Weight 95 kg (net) / 110 kg (with bath)
Noise Level <55 dB (A-weighted)

Accessories

  1. Angular Fixator Fixture Kit:
    • Self-centering clamps (50–200 mm fixator compatibility)
    • Anatomical angle adapters (0°–90° adjustment)
  2. Thermal-Mechanical Bath:
    • 20L capacity with recirculating pump
    • Corrosion-resistant titanium interior
  3. AngleFix Pro Software:
    • Automated stiffness degradation tracking and fatigue limit calculation
    • 21 CFR Part 11-compliant audit trail with blockchain timestamping
    • Remote monitoring via iOS/Android app
  4. Operator Kit:
    • Calibrated torque wrench set (0.1–10 Nm)
    • Fixator alignment jigs (ASTM F384 compliant)
  5. Calibration Bundle:
    • NIST-traceable force/torque calibration weights
    • Angular encoder verification tool
  6. Safety Kit:
    • Leak detection system
    • Acoustic enclosure with 25 dB noise reduction


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