Plastic PVC Imitation Marble Sheet Extrusion Production Line|Extruder|Extrusion Line
PVC Imitation Marble Profile Extrusion Production Line
I. Design parameters
| No. | Items | Data |
| 01 | Operation Conditions | 380V/3 phases/50Hz, DC24V. |
| 02 | Raw Material | PVC powder, calcium carbonate, stabilizer, lubricant |
| 04 | Main material proportion | PVC: CACO3= 1:3 |
| 05 | Product specifications | Width:1220mm,Thickness:1-8mm |
| 06 | Extrusion line mode | SJSZ 80/156 conical twin screw extrusion line |
| 07 | Quality standard | Twin screw standard JB6492-2001 Electricitystandard: GB5226.1-2008/IEC 60204-1:2005 |
| 08 | Machine Fabrication Certificate | CE /UL |
| 09 | Electric components certificate | CE /UL /CSA |
II.Equipment List & Quantity
| No. | Equipment Name | Quantity | Remark |
| 01 | Φ80/156Conical twin-screw extruder | 1 Set | |
| 02 | Extrusion die | 1 Set | |
| 03 | Three-rollers calender | 1 Set | |
| 04 | Film unwinding mechanism & magnetic powder controller | 1 Unit | For two working position |
| 05 | Oil rollers heating system | 1 Set | 4 units |
| 06 | Cooling bracket | 1 Unit | |
| 07 | Longitudinal edge cutting mechanism | 1 Unit | |
| 08 | Traction machine | 1 Set | |
| 09 | Length meter | 1 Set | |
| 10 | Plate shearing machine | 1 Set | |
| 11 | Automatic stacker | 1 Unit | |
| 12 | Electric control cabinet | 1 Unit |
III. Production process:
The screw feeder takes the material from the 5m3silo(~ 3 tons) → The Extruder Feeding Hopper → The extruder → Material plasticizing → T-die → The Three-rollers Calender →Edges Trimming → Roller Cooling Bracket →Air Cooling Cabinet(Optional) → Traction Machine→ Cutting Machine →Automatic Flipping & Stacking Machine
IV. Maintechnologyparameterofextruder
- Conical Twin-screw Extruder
| Extruder Model | Capacity/24h | Capacity/h | 4mm Linear Speed |
| SZJZ-80 | 6-8T | 250-350KG | 0.4-0.6m/min |
| SZJZ-92 | 8-12T | 500-700KG | 0.8-1.3 m/min |
V. Finished Products
PVC imitation marble profile characteristics:
A, the surface is smooth, mirror effect;
B, the surface film color is rich, you will have more choices;
C, the material have no formaldehyde, surface color treatment without solvent and benzene;
D, because the color is hot stamping processing, surface is light oil processing, no color difference , have a good weatherability;
E, surface is UV processing, product is wear resistance and impact;
F, UV treatment surface is corrosion preventive.
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