SPC/WPC/PVC Sheet Production Line/Poly-Vinyl Chloride Flooring Machine
Stone Plastic Composite SPC Flooring Extruder
SPC floor base sheet is a new and high-tech environmental protection material. It is the product of the mixing pvc resin and processing agent going through the extruding mould. SPC floor substrate board has the properties and features of non-toxic, no smell, anti-corrision, anti- weathering, waterproof etc. It is the perfect substitute for wood.SPC Flooring Base Sheet can be worked with the tools for wood material. It's easy for sawing, drilling, nailing, bonding and planning. Meanwhile, It is a kind of durable indoor and outdoor waterproof and anti-corrosion building material with excellent performance.
1.Design parameters
| No. | Items | Description |
| 1 | Operation conditions | 380V/3 phases/60Hz. (or customizable as per different country's standard voltage ) |
| 2 | Materials used | PVC powder, calcium carbonate, stabilizer, lubricant, small materials. |
| Main Material and proportion: PVC: CaCo3= 1:1 :2~3 | ||
| 3 | Extrusion rate | 1000~1350kg/h; Line speed: 1.8~2.4m/min Daily capacity: 25-30 Mt/ 24hours Monthly capacity (30days, each day working 3 shifts 24 hours): 90,000m2/Line/Month |
| 4 | Product specifications | Maximum width is 1050mm, thickness =2-9mm. |
| Normal finished board width: 980mm | ||
| Normal finished board thickness:δ=1.5~4.0mm | ||
| 5 | Total power of whole machine line | About 700KW (The exact total power may something floating as per different configuration requirements |
2.Equipment List & Quantity
| No. | Equipment Name | Quantity | Remark |
| 1 | Φ110/220 Conical twin-screw extruder | 1 Set | |
| 2 | Extrusion die | 1 Set | |
| 3 | Five-roller calender | 1 Set | |
| 4 | Film unwinding mechanism & magnetic powder controller | 2 Units | For two working position |
| 5 | Oil roller heating system (integral) | 1 Set | 4 units |
| 6 | Cooling bracket | 1 unit | |
| 7 | Longitudinal edge cutting mechanism | 1 unit | |
| 8 | Traction machine | 2 sets | |
| 9 | Length meter | 1 Set | |
| 10 | Plate shearing machine | 1 set | |
| 11 | Automatic plate lifting and stacking system | 1 unit | |
| 12 | Electric control cabinet | 1 unit | |
| 13 | Cooing water spray tank | 1 unit | |
| 14 | wear layer pre-heat device | 1 unit |
3.Production Flow
Material mixing → Extruder→ T-die → Calender → Traction machine →Cut-to-length →Stacking
4.Advantages of BOYU SPC Production Machine Line
1. More than 20 years experience on palstic machinery designing and manufacturing:
Leading industry level of mechanical and electric design
Various of machine lines for optional
Provide flooring production proposal of expert level
Proposal customized as per different market demand
High Stability, performance, safet
High efficiency smart equipment, less operator needed
2. EIR(High Quality&High Depth Embossing Performance)
The word leading level EIR technology
The unique one key embossing function is effectively short operation time
Deep embossing is helpful to achieve products differentiation
Constant tension system for film unwinding
Automatic deviation rectification system for film unwinding
3. Simple and Smart Electric Control System
PLC smart control system
Profinet connection method, to ensure fast data communication and achieve remote monitoring
Adopted famous internationla brand of electrical elements , much more decrease the faluts ratio.
Synchronous line speed control system
Anti-screw breakage, anti-bloacking die, automatic stacking control system
Automatic oil/water temperature control system
5.Finished board
The SPC floor is fire-proof, moisture-proof, antiskid,mildrew proof, tough and wear-resistant, with good decoration effect, convenient installation and simple maintenance. It is a high-quality environmental protection floor decoration material. The main raw material of SPC floor are PVC and Calcium powder, and these materials are non-toxic and environmental friendly renewable resources. The EIR system can ensure accurate synchronize of embrossing pattern and color film pattern, and make SPC floor feel as nature as wood floor.
6.EIR Patent
7.Our Services:
1. Pre-sale service:
To provide market research information and consultation;
To provide all kinds of convenience and market service;
To help customers make project planning and systematic analysis;
To maximize customer's satisfaction.
2. After-sale service:
To install products and test products for customers;
To provide the formulas and technologies of relevant products and the information of chemical materials manufacture;
To provide technical direction according to customers' requirements;
To provide technical training for clients' employees;
To be responsible for maintenance service, door-to-door service under necessary circumstance.
3. Technology Support
Provide different products for formula and material supplier.
Production technology&Technical guidance.
Technicians dispatching for Guidance and technology exchange.
8.Shipping
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