Industrial automotive & motorcycle cable fatigue tester supplier
Whats/App: +86 156 1874 6768
Web: standard-groups.com
Standards
(1) QC/T 29101-92 — Automotive Cable Assemblies
(2) QC/T 228.10-1997 — Motorcycle and Moped Control Cable Test Method
(3) SAE J193 — Automotive Control Cable Reference Test Method
(4) ISO 6722 — Reference Principles for Cable and Component Durability Testing
Parameters
| Item | Technical Specification |
|---|---|
| Maximum Cable Load | 5000 N |
| Reciprocating Stroke | ±50 mm |
| Reciprocating Frequency | 30 / 60 cycles per minute |
| Test Cycle Range | 0–999.999 cycles |
| Test Cycle Accuracy | ±0.5% |
| Load Application | Pulley mechanism + standard weight + spring |
| Motion Conversion | Crank-slider mechanism |
| Drive | Dual-speed motor |
| Power Supply | AC 380V ±10% (3-phase) / AC 220V ±10% (single-phase) |
| Control | Electro-mechanical |
| Display | Digital counter display |
Features
(1) Standards-compliant design ensures reliable, repeatable test results.
(2) Wide load capacity up to 5000 N for most automotive and motorcycle cables.
(3) Stable reciprocating motion with crank-slider mechanism simulates real operating conditions.
(4) Accurate cycle counting with magnetic-electrical sensor and clear digital display.
(5) Adjustable stroke and frequency for different cable types and standards.
(6) Robust structure suitable for long-term continuous fatigue testing.
Accessories
| Name | Description |
|---|---|
| Pulley Assembly | Guides the cable along the test path |
| Standard Weights | Apply initial load to the cable |
| Standard Springs | Alternate load between initial and maximum force |
| Cable Fixtures | Secure cables of various sizes |
| Magnetic-Electric Sensor | Detects test cycle count |
| Power Cable | Supplies electrical power |
| Fasteners | Bolts, nuts, and connection components |
Test Procedures
(1) Mount the cable specimen along the standardized test path.
(2) Install pulleys, weights, and springs securely.
(3) Set reciprocating stroke and frequency according to the applicable standard.
(4) Start the machine; the cable undergoes cyclic loading between initial and maximum forces.
(5) Monitor test progress; system records the number of cycles.
(6) Stop the test automatically when preset cycles are reached or if cable failure occurs.
(7) Record all relevant data including cycles, load, and cable condition to generate the test report.
Maintenance Information
(1) Regularly inspect pulleys, weights, springs, and cable fixtures for wear or loosening.
(2) Keep moving parts clean and properly lubricated.
(3) Verify motor and control system operation periodically.
(4) Replace magnetic sensors or components if cycle counting becomes inaccurate.
(5) Ensure power supply and grounding are stable and compliant.
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