Universal Tilting Rotary Furnace
1HQW universal tilting rotary furnace，a great leap in melting technology.
1HQW universal tilting rotary furnace is used to melt aluminum scraps, lead batteries, aluminum dross, lead dross, and zinc dross. One furnace is able to process all kinds of metal scraps including cans, high quality metal scraps, or low quality metal scraps such as dross, cast parts (with iron), swarf and chips, which cannot be processed by reverberatory furnace , so as to get high quality secondary aluminum from low class metal scraps. High metal recovery rate, especially the recovery rate for rolled waste aluminum could be improved by 3-5%. For companies that are hoping to upgrade from fixed axis rotary melting furnace or reverberatory melting furnace, the universal tilting rotary furnace offers significant advantages with attractive pay back.
The universal tilting rotary furnace, ranging from 1ton to 22tons, could reach maximum throughput at 137tons per day.
The universal tilting rotary furnace is mainly composed of six separated parts: the tilting rotary furnace vessel, refractory lining, combustion system, hydraulic system, PLC control system and flue system (optional). Charging and discharging are both achieved through an opening with the door, which is enclosed with a double pass burner. Auxiliary equipment is assorted automatic charger, automatic slag (liquid) bin and slag skimmer, and automatic ingot casting and palletizing machine. Equipped with the above auxiliary equipment, automatic operation in whole process can be achieved.
Scope of Application
High quality aluminium scraps
Contaminated aluminium scraps with dust, paint or plastics
Mixed metal scraps with ferrous material, such as vehicle ferrous cast parts
Leftover bits and pieces from aluminum casting plants
Swarf and chips from aluminum processing plants
Thin-wall aluminium scraps such as beverage cans, aluminum foils, etc.
Bales of aluminum scraps
Aluminum dross, lead dross and zinc dross
Lead batteries
Metal Bismuth
Features
With the aluminium-dross continuous melting technique, which is created by JONO, you can melt scrap and dross at one batch without skimming the slag. In this way, it reduces labor cost for its completely automatic processing procedure.
25% saving in fuel, with fuel consumption 400KW/MT (oxygen-fuel burner) or 750KW/MT (air-fuel burner)
50% increase in throughput, unrivalled melting speed, especially the melting of aluminum scrap bales
50% saving on slag disposal
50% saving in salt flux
Specifications
|
Model |
[Kg] Aluminum Liquid |
[mm] Furnace Door Dimensions |
[m³] Volume |
[kw] Power |
[RPM] Rotational Speed |
|
1HQW0108A |
1000 |
850 |
0-3 |
||
|
1HQW0211A |
2000 |
1100 |
1 |
0-3 |
|
|
1HQW0313A |
3000 |
1300 |
11 |
0-3 |
|
|
1HQW0514A |
5000 |
1400 |
15 |
0-3 |
|
|
1HQW0815A |
8000 |
1500 |
4 |
0-3 |
|
|
1HQW1018A |
10000 |
1800 |
5 |
22 |
0-3 |
|
1HQW1520A |
15000 |
2000 |
30 |
0-3 |
|
|
1HQW2220A |
22000 |
2000 |
11 |
37 |
0-3 |
One furnace is able to process all kinds of metal scraps; efficient processing of low quality metal scraps such as dross, cast parts (with iron), swarf and chips which cannot be processed by reverberatory furnace
High quality design and manufacture, ensured less maintenance time and longer service
life
High metal recovery, recovery of rolled aluminum bales increased by 3~5%, compared that of reverboratory furnace
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