Roller Design and Operating Rules of Cold Roll Forming Machine
The cold roll forming machine saves us a lot of time in the production process and also makes our products more perfect and competitive.
Now, let us understand the roll forming machine designand operating procedures of the cold roll forming machine.
The details are as follows:
Ⅰ. The roller adopts C12MoV material whose specific strength and hardness are contradictory. The main reason is its wear resistance. The red hardness of C12MoV should be used during heat treatment. After quenching, the hardness can be achieved by two or even three temperings.
Ⅱ. The rollers of the whole line are equally stressed and wear evenly, which prolongs the service life of the rollers.
Ⅲ. In the production, the problem of material deflection in the raceway is often encountered. The reason is actually that the single set of rollers is asymmetry. The large force on the left causes the material to deflect to the right; then the large force on the right causes the material to deflect to the left.
Ⅳ. The arc part of the track is the core part of the slide rail. The arc position after the first few passes is pressed and formed. When the vertical edge is rolled and folded in the later rail, the formed arc shall be effectively protected by the upper and lower rolls or horizontal wheels. Otherwise, the arc position of the material will definitely change during the stretching process. R becomes smaller and becomes a triangle, and the steel ball is not to the bottom. Two-point contact will produce noise. When R becomes larger, the matching rail will shake, and the track will be blurred when the slide rail is used. This leads to uneven force, deformation of the slide rail, and shortened life.
Ⅴ. Ordinary ball bearings have their own gaps, and axial movement cannot be avoided in accurate transmission. The main driving side adopts roller cone bearings to ensure that the radial runout of the main shaft is within and outside 0.04MM, and the main shaft will not move from side to side.
Ⅵ. The method to solve the imbalance of the force: the force design is balanced, the processing is accurate, and the installation and adjustment are convenient.
Ⅶ. The accuracy of roller processing is key. Therefore, a special tool is specially made for inspection under the projector and magnified 20 times.
The cold-formed forming machine must be operated at fixed points according to the operating regulations, and the machine must be lubricated in a targeted manner. The cold-formed machine must be kept clean, and the severely worn parts must be replaced in time. Regularly let maintenance personnel carry out maintenance.
Jinggongis a professionalroll forming machine manufacturer that has many years' experience and a lot of successful cases. We have got many positive reviews regarding thisroll forming machine. If you want to know more, please contact us now!
Want to know the types of auxiliary equipmentor buy roll forming machine, contact us now.
在线联系供应商
Other supplier products
CNC Drilling Machine | This CNC drilling machine employs AC servo motor to drive the X axis and Y axis, while its Z axis is positioned by high accuracy raster ruler. By u... | |
Guardrail Roll Forming Machine | Guard rail roll forming machineis the special forming equipment for producing the speedway guide rail. One shift every month can produce 600 tons (... | |
Downspout Roll Forming Machine | This downspout forming machinecan produce the sealed color water pipes by forming the colored steel sheet and whipstitch it. Thedownspout forming m... | |
C/Z Purlin Roll Forming Machine | Thec purlin roll formercan form hot/cold rolled metal strip through leveling, cold roll forming, punching and cutting off to produce C type or Z ty... | |
Uncoiler | Our uncoiler machineis suitable for the uncoiling and conveying of thin metal sheets. The uncoiler for saleprimarily consists of the main machine, ... |
Same products
DM-16BF DM-18BF New cover Electric Sprayer | 卖方: Zhejiang Huaqi Information Technology Co., LTD | The Electric Knapsack Sprayer is a game-changer in the field of agricultural pest control. Engine... | |
Simple Round Breeding Cage | 卖方: Zhejiang Huaqi Information Technology Co., LTD | The Simple Round Breeding Cage features a durable and lightweight construction, making it suitabl... | |
叙利亚-细胞储存液氮容器-液氮液位报警器 | 卖方: 河南天之道生物科技有限公司 | 精准的实验条件与安全的样本存储是科研工作顺利开展的关键要素。其中,细胞储存液氮罐作为实验室不可缺少的一种设备,在样本保存方面发挥着重要的作用。 实验室用的细胞储存液氮罐,航空铝制造,重量轻、占用... | |
意大利-液氮细胞储存罐-液氮罐液位报警器 | 卖方: 河南天驰仪器设备有限公司 | 精准的实验条件与安全的样本存储是科研工作顺利开展的关键要素。其中,细胞储存液氮罐作为实验室不可缺少的一种设备,在样本保存方面发挥着重要的作用。 实验室用的细胞储存液氮罐,航空铝制造,重量轻、占用... | |
埃及-细胞储存液氮罐-液氮液位监测仪 | 卖方: Henan Tianzhidao Biological Technology Co., Ltd. | 精准的实验条件与安全的样本存储是科研工作顺利开展的关键要素。其中,细胞储存液氮罐作为实验室不可缺少的一种设备,在样本保存方面发挥着重要的作用。 实验室用的细胞储存液氮罐,航空铝制造,重量轻、占用... |