robotic friction stir welding
robotic friction stir welding
ROBOTIC FRICTION STIR WELDING
Robotic Friction Stir Welding (RFSW) is an advanced solid-state joining technology that integrates friction stir welding (FSW) with a multi-axis robotic arm. Instead of melting the materials, RFSW uses a rotating tool to generate frictional heat and plastic deformation, creating high-strength joints between metals—especially aluminum, magnesium, and copper alloys.
Product Advantages | Precision, Efficiency, Intelligence
Engineered for Unmatched Performance in Advanced Metal Joining
■Unmatched Flexibility & Adaptability
Dynamic Force-Control System: Automatically adjusts to variations in weld surfaces, enabling flawless welding of uneven material thicknesses and complex 3D geometries.
Stationary Shoulder Expertise: Optimizes heat distribution for distortion-free results, even in high-stress applications.
■Industry-Leading Efficiency
● 7000rpm Spindle Speed: Delivers best-in-class welding speeds up to 3000mm/min for high-volume production.
● Space-Saving Design: Compact robotic cell (24m² footprint) with 2826mm reach, supporting dual fixtures/robots for maximum throughput.
● Minimal Post-Processing: Smooth weld surfaces reduce polishing and rework, cutting production costs.
■ Intelligent Automation
● Vision Seam Finding: Ensures precise weld positioning for consistent joint quality.
● TPDA System: Real-time data monitoring, process traceability, and tool lifecycle management via IoT integration.
● Automated Tool Management:
● Probe Length Detection: Prevents defective welds through real-time tool monitoring.
● Auto Tool Changer: Seamlessly switches between conventional/stationary shoulders and milling tools.
● Static Shoulder Cleaning: Eliminates debris buildup, extending tool life by 30%+.
● Safety & Integration: Fully automated lines with safety fencing, light curtains, AGVS, and collaborative robots.
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