CLEAN STEAM GENERATOR

The prototype of the clean steam generatoris a pure steam generator in the pharmaceutical industry. In structural design, it simplifies and weakens the complex steam water separation structure. Compact structure, small floor area, no water storage, high quality of clean steam.

Clean steam generationsystem from clean steam generator supplierBiocell, is widely used in food, beverage, electronics, dairy, medicine and other industries.

Clean Steam Generator Specification

Specification	Steam Pressure(Mpa)	Steam Output(Kg/h)	Steam Consumption(Kg/h)	Purified Water Consumption(L/h)	Clean Steam Pressure(Mpa)	Dimension L×W×H(mm)
CSG100		100	130	125		700×900×2500
CSG200		200	260	250		700×1000×2700
CSG300		300	390	375		800×1100×2800
CSG400		400	520	500		800×1200×3000
CSG500		500	650	625		800×1300×3100
CSG600		600	780	750		900×1300×3100
CSG700		700	910	875		900×1300×3100
CSG800		800	1040	1000		1000×1300×3200
CSG900		900	1170	1125		1000×1300×3200
CSG1000		1000	1300	1250		1200×1300×3200
CSG1500		1500	1950	1875		1400×1300×3200
CSG2000		2000	2600	2500		1400×1300×3200

Clean Steam Generator How It Works

A clean steam generator is a specialized type ofpure steam generation systemthat produces pure, sterile steam for use in pharmaceutical, biotechnology, and other industries where the quality of the steam is critical. Clean steam generation uses a variety of technologies to produce high-quality steam, including reverse osmosis, deionization, and distillation.

The basic operation of a clean steam generator for humidification involves three main stages:

Feedwater Treatment: The feedwater, or the water that is fed into the clean steam generator, undergoes a series of treatments to remove impurities and minerals that could contaminate the steam. This may include reverse osmosis to remove dissolved solids, deionization to remove mineral ions, and other treatments to remove bacteria and other microorganisms.

Steam Generation: Once the feedwater has been treated, it is heated to generate steam. Clean steam generators use a variety of heating methods, including electric heating elements, gas-fired burners, or steam coils.

Steam Purification: The steam generated in the clean steam generator is then passed through a series of purification steps to ensure that it is free from impurities and microorganisms. This may involve passing the steam through filters, sterilization chambers, or other purification systems.

Overall, the goal of a clean steam generator is to produce pure, sterile steam that is free from impurities, minerals, and microorganisms. This requires careful attention to the design and operation of the generator, as well as strict adherence to industry standards and regulations.

Clean Steam Generator ManufacturersCompetitive Advantages

Double shell seamless tube sanitary and clean exchanger.

All clean steam generation equipment is made of 316L stainless steel, and the working surfaces of the columns and exchangers are subjected to standard pickling and passivation treatment.

Gaskets made of pharmaceutical-grade polytetrafluoroethylene (Toflon) material are used.

All clean steam generator components are installed on sturdy carbon steel brackets and can be easily disassembled and assembled.

Mineral wool insulation, covered with AISI304 stainless steel satin polishing protective layer.

Structural design: The sanitary structure and connections have no dead corners, and the pipeline slope is conducive to minimum discharge. The system is equipped with a raw water pump, making operations stable, compact, and cost-saving.

Double tube plate design: Both the external preheater and evaporator are designed with double tube plates, effectively preventing cross-contamination of multiple materials (double tube plates or single tube plates are used according to customer requirements)

Selection of raw materials: SS316L is used for the parts and pipelines in contact with pure steam and pure steam condensate, while SS304 is used for the rest.

Reasonable sealing structure: The majority of the equipment is connected by flanges, and the sealing gasket is made of PTFE. The entire machine is sealed to prevent leakage.

Electrochemical polishing: high surface finish; Improve the corrosion resistance of stainless steel; Polishing treatment can be carried out on positions that cannot be processed by mechanical polishing equipment.

Energy saving: Thanks to the use of thin-walled heat exchange tubes and advanced material water distributors, the heat exchange rate has been improved.

Long service life: Due to the use of large space and low-speed separation, steam friction, and corrosion are avoided. Greatly extending the service life of the machine.

Internal and external argon gas protection fully automatic welding: welding pipelines and equipment barrels to ensure welding quality.

Insulation layer: Composite silicate needle silk blanket, with an outer layer made of SS304 wire drawing board.

Control system: There are multiple control methods for users to choose from manual, PLC+instrument fully automatic, PLC+touch screen, etc. The PLC+instrument can automatically display temperature, conductivity, flow rate, pressure, etc. online. The PLC+touch screen can observe parameter changes (temperature, conductivity, flow rate, pressure, etc.) online through the touch screen, and keep track of the equipment production status at any time. And clean steam generator for humidification can be equipped with paper or paperless recorders according to customer requirements.

For more information, please contact Biocell, one of the professional clean steam generator manufacturers.

If you want to know more about purified water system in pharmaceutical industry, please visit our website.

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