.

roll former machines

Bythe1990'scomputerassistedrollformermachinedesignsystemswereintroduced,andsincethattimemany

programmablecontrollersandcomputersystemshavegreatlyincreasedefficiencyandproduct

quality.Anexampleisthedoubleduplexrollformingmill,whichhasaduplexrollformerupstream

followedbyaduplexrollformerdownstreamonthesamebase.Theupstreammillcontrolsthelegorflangeheightby

glidinginandout,whilethedownstreammillcontrolsthewidthofthewebinthesamefashion.Anexampleofthistypeofrollformeristhe

Studmaker,whichrepresentsthelatestintechnologicalinnovation:changesintheheightoftheflangeorthewidthof

thewebcanbemadeinlessthantwentyminutes.SteelstudscanbeproducedinbothEnglishandmetricsizeswithout

rollorcutoffdiechanges.TheStudmakerisapre-cutoperationwhicheliminatestheneedforcutoffdiesanddiary

pairs.Materialsizesvaryingfrom12to20gauge,andstudsizesvaryingfrom3-5/8inches

to14inches,enablethemanufacturertoproducesteelframing,lightdrywallstudandload-bearing

stud,sliptrackandheavy12-gaugejoist,onthesamemachinewithminimalchangeoverdowntime.Minimizing

changeoverdowntimeisespeciallycosteffectiveforrelativelysmallorders-theStudmakercanberetooledinlessthan

twentyminutes,whereolderrollformermachinesrequireduptoeighthourssetuptimetomakethesamechange.Newroll

formingtechnologypermitssimilarproducts-suchasceeandzeeprofiles-tobeproducedonthesamesetofrolls.

Thisisdonebysplittingthemillalongitscenter,andsettingtheflange,web,andearsizesusing

acontrolpanelwhichcanmovethemillraftstochangethesizes.Itisevenpossibletochange

profilesatthetouchofabutton.Forexample,thePurlinmastercanrollformceeprofilepurlins,andcanberetooledtoroll

formzeeprofilepurlinsinonly7seconds.Besidesceeandzeeprofilepurlins,thisrollformercanalsoproducelipped

anduchannelprofiles.Webwidthandflangeheightcanbechangedinminutesinsteadofthehoursrequiredby

conventionalrollformers.ThePurlinmasteralsohasanauto-gaugingfeaturewhichpermitstheoperatortochangefrom

onecoilthicknesstoanotherwithoutretoolingatall-thenewgaugecanbeselectedimmediatelyfromtheoperator's

controlconsole.ThePurlinmastercanproduceprepaintedpurlinaswellasgalvanizedandhotrolledblacksteel,atspeedsupto180fpmand

withawidevarietyofholepunchingoptionsforinlineflangeandwebholepunchingofthehighestaccuracy.Whenyouarereadyforthelatestin

containerpanelformingmachinetechnology,letSamco'sexpertstaffhelpyouplanandselecttheidealmachineryforyourneeds.OurStudmaker

andPurlinmasterareonthecuttingedgeofrollforminghistory.



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