Rolling Contact Fatigue Tester
Rolling Contact Fatigue Tester is a specialized testing system designed to investigate traction, wear, and rolling contact fatigue under controlled rolling and sliding conditions. The tester evaluates material behavior under alternating surface stress fields that lead to crack initiation and material removal. Featuring an open-platform architecture, dual independently controlled high-torque servo motors, and servo-driven loading, the system delivers high repeatability and precise measurement for rolling contact fatigue studies in lubricant, automotive, railway, and aerospace applications.
Application
Rolling Contact Fatigue Research
Evaluation of rolling contact fatigue (RCF) under pure rolling, pure sliding, and combined rolling–sliding conditions.
Traction and Wear Analysis
Measurement of traction force and wear behavior at different rolling–sliding ratios.
Lubricant Performance Evaluation
Assessment of lubricant influence on rolling contact fatigue, wear evolution, and surface damage mechanisms.
Automotive and Rail Components
Testing of bearings, gears, wheels, and rails under realistic rolling contact conditions.
Aerospace and Turbine Components
Reliability assessment of rolling elements and transmission components subjected to cyclic contact stresses.
Standards
(GB/T 10622) Rolling Contact Fatigue Test Method for Metallic Materials
(JB/T 10510) Contact Fatigue Test Method for Rolling Bearing Materials
(ASTM D6121) Standard Test Method for Rolling Contact Fatigue of Metals and Alloys
Parameters
| Parameter | Specification |
|---|---|
| Maximum Load | Up to 8000 N (customizable) |
| Load Control | Real-time servo-controlled loading |
| Speed Control | Real-time speed control |
| Drive System | High-power servo motors |
| Temperature Range | −35 °C to 150 °C |
Features
Capability for pure rolling, pure sliding, and rolling–sliding combinations
Servo-controlled loading system for precise force application
Environmental control for temperature-dependent testing
Support for multiple specimen configurations
Online three-dimensional optical inspection
Real-time monitoring of friction and wear behavior
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