Intelligent Cable Measurement Vision System

Get a quote：

Web: qinsun-lab.com

Email：serving@qinsun-lab。com

The Intelligent Cable Measurement Vision System is a non-contact, machine-vision-based testing instrument designed for rapid and precise measurement of wire, cable, and optical fiber structural parameters. The system can measure insulation and sheath thickness, outer diameter, eccentricity, concentricity, ovality, and conductor cross-sectional area, while automatically generating standardized test reports.

Application

This instrument is suitable for measurement and quality control of the following cable types and scenarios:

Single-core and multi-core round cables

Flat cables and dual-core flexible wires

Multi-layer co-extruded insulation and sheath cables

Insulation and sheathing materials such as elastomers, PVC, PE, PP

High-voltage and medium-voltage cable cross-section structural measurement

Quality control in cable manufacturing, R&D institutes, and third-party testing laboratories

Standards

The instrument is designed to comply with and execute the following standards:

GB/T 2951.11-2008: Measurement methods for insulation and sheath of wires and cables

IEC 60811-1-1 (2001): Test methods for insulation and sheath of electric cables

TB2809-2017: Standard for locomotive contact wires

GB/T 5023.2-2008: Measurement of insulation thickness in 3C-certified cables

Product Specifications

Item	Parameter
Measurement Method	Non-contact machine vision measurement
Measurement Range	1–140 mm (camera-dependent)
Sample Type	Cable, optical fiber insulation and sheath
Measurement Accuracy	4–40 μm (depending on diameter segment)
Measurement Repeatability	≤0.002–0.03 mm (depending on diameter segment)
Display Resolution	0.001 mm
Test Time	≤10 seconds per sample
Camera Groups	1–4 CMOS line-scan cameras
Camera Resolution	10 MP / 20 MP
Lens Switching	Free switchable
Light Source	LED parallel light + auxiliary cross light
Light Intensity	9000–11000 LUX
Measurement Software	Proprietary intelligent measurement system
Computer Configuration	Intel G6400, Quad-core 4.0GHz, 4GB RAM, 1TB HDD, 21.5" Display, Windows 10
Printer	A4 Laser B/W Printer
Operation	One-key automatic measurement, software generates report automatically

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