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Modular Ballast Dummy (Split-Type)

Get a quote:

Whats/App: +86 185 0176 3615

Web: qinsun-lab.com

Application

The Modular Ballast Dummy is used in the following applications:

(1) Vehicle mass distribution and load simulation

(2) Passenger weight simulation during vehicle testing

(3) Interior space occupation and layout verification

(4) Vehicle dynamics, suspension, and handling evaluation

(5) Automotive, rail vehicle, and high-speed train testing

(6) Prototype validation and production quality control

Standards Compliant

This product is designed to meet or reference internal requirements and test practices adopted by major automotive manufacturers, including but not limited to:

Toyota,Honda,Nissan,Mercedes-Benz,BMW,Volkswagen,General Motors,Ford,Hyundai,Kia,SAIC Motor,FAW Group,BAIC Group,Yutong Bus,King Long,JAC Motors,Geely,BYD,Automotive manufacturers in Europe, South Asia, the Middle East, and Africa.

GB/T 15089 — Classification of Motor Vehicles and Trailers

GB/T 11551 — Seat Belt Anchorages Performance Test

ISO 6487 — Measurement Techniques for Impact Tests

ECE R14 / R17 — European vehicle seat and anchorage standards

Specifications & Performance

ParameterSpecification / Description
Dummy Type Adjustable Water-Filled Dummy
Torso and Base Design Detachable sections for independent filling
Backrest Adjustment Variable inclination for seat and child seat compatibility
Filling Medium Water or solid materials (e.g. sand, shot)
Base Empty Weight 10 kg
Base Maximum Load 38 kg
Torso Empty Weight 4 kg
Torso Maximum Load 39 kg
Sensor Interface Compatible with standard load and motion sensors
Material High-strength polymer shell with corrosion-resistant hardware
Mounting Points Multiple threaded interfaces for accessories and fixtures

Modular Ballast Dummy (Split-Type)

100 kg Class Ballast Dummy

ItemSpecification
Overall dimensions (L×W×H) 508 × 494 × 846 mm
Standard volume 100 L
Material High-strength polyethylene (PE)
Left-right width 494 mm
Front-back depth 508 mm
Center of gravity height 295 mm
Base height 275 mm
Total height Approx. 860 mm
Filling port diameter 95 mm
Liquid filling mass Water, total mass 100–110 kg
Solid filling mass Sand, gravel, glass beads, iron sand; total mass 150–220 kg
Application Automotive, rail vehicle, and space simulation
Customization Color, geometry, structure, lifting straps, lifting rings, sensor mounting

85 kg Class Ballast Dummy

ItemSpecification
Overall dimensions (L×W×H) 620 × 400 × 620 mm
Standard volume 80–90 L
Material High-strength polyethylene (PE)
Left-right width 400 mm
Front-back depth 620 mm
Center of gravity height 240 mm
Base height 240 mm
Total height Approx. 700 mm
Filling port diameter 86 mm
Liquid filling mass Water, total mass 85–95 kg
Solid filling mass Sand, gravel, glass beads, iron sand; total mass 120–160 kg
Application Automotive, rail vehicle, and space simulation
Customization Color, geometry, structure, lifting straps, lifting rings, sensor mounting

75 kg Class Ballast Dummy

ItemSpecification
Overall dimensions (L×W×H) 520 × 400 × 690 mm
Standard volume 70 L
Material High-strength polyethylene (PE)
Left-right width 400 mm
Front-back depth 520 mm
Center of gravity height 240 mm
Base height 240 mm
Total height Approx. 730 mm
Filling port diameter 86 mm
Liquid filling mass Water, total mass 75 kg
Solid filling mass Sand, gravel, glass beads, iron sand; total mass up to 140 kg
Application Automotive, rail vehicle, and space simulation
Customization Color, geometry, structure, lifting straps, lifting rings, sensor mounting

65 kg Class Ballast Dummy

ItemSpecification
Overall dimensions (L×W×H) 480 × 400 × 600 mm
Standard volume 60 L
Material High-strength polyethylene (PE)
Left-right width 400 mm
Front-back depth 480 mm
Center of gravity height 380 mm
Base height 155 mm
Total height Approx. 730 mm
Filling port diameter 86 mm
Liquid filling mass Water, total mass 65 kg
Solid filling mass Sand, gravel, glass beads, iron sand; total mass up to 120 kg
Application Automotive, rail vehicle, and space simulation
Customization Color, geometry, structure, lifting straps, lifting rings, sensor mounting


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