Modular Ballast Dummy (Split-Type)
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Whats/App: +86 185 0176 3615
Web: qinsun-lab.com
Application
The Modular Ballast Dummy is used in the following applications:
(1) Vehicle mass distribution and load simulation
(2) Passenger weight simulation during vehicle testing
(3) Interior space occupation and layout verification
(4) Vehicle dynamics, suspension, and handling evaluation
(5) Automotive, rail vehicle, and high-speed train testing
(6) Prototype validation and production quality control
Standards Compliant
This product is designed to meet or reference internal requirements and test practices adopted by major automotive manufacturers, including but not limited to:
Toyota,Honda,Nissan,Mercedes-Benz,BMW,Volkswagen,General Motors,Ford,Hyundai,Kia,SAIC Motor,FAW Group,BAIC Group,Yutong Bus,King Long,JAC Motors,Geely,BYD,Automotive manufacturers in Europe, South Asia, the Middle East, and Africa.
GB/T 15089 — Classification of Motor Vehicles and Trailers
GB/T 11551 — Seat Belt Anchorages Performance Test
ISO 6487 — Measurement Techniques for Impact Tests
ECE R14 / R17 — European vehicle seat and anchorage standards
Specifications & Performance
| Parameter | Specification / Description |
|---|---|
| Dummy Type | Adjustable Water-Filled Dummy |
| Torso and Base Design | Detachable sections for independent filling |
| Backrest Adjustment | Variable inclination for seat and child seat compatibility |
| Filling Medium | Water or solid materials (e.g. sand, shot) |
| Base Empty Weight | 10 kg |
| Base Maximum Load | 38 kg |
| Torso Empty Weight | 4 kg |
| Torso Maximum Load | 39 kg |
| Sensor Interface | Compatible with standard load and motion sensors |
| Material | High-strength polymer shell with corrosion-resistant hardware |
| Mounting Points | Multiple threaded interfaces for accessories and fixtures |
Modular Ballast Dummy (Split-Type)
100 kg Class Ballast Dummy
| Item | Specification |
|---|---|
| Overall dimensions (L×W×H) | 508 × 494 × 846 mm |
| Standard volume | 100 L |
| Material | High-strength polyethylene (PE) |
| Left-right width | 494 mm |
| Front-back depth | 508 mm |
| Center of gravity height | 295 mm |
| Base height | 275 mm |
| Total height | Approx. 860 mm |
| Filling port diameter | 95 mm |
| Liquid filling mass | Water, total mass 100–110 kg |
| Solid filling mass | Sand, gravel, glass beads, iron sand; total mass 150–220 kg |
| Application | Automotive, rail vehicle, and space simulation |
| Customization | Color, geometry, structure, lifting straps, lifting rings, sensor mounting |
85 kg Class Ballast Dummy
| Item | Specification |
|---|---|
| Overall dimensions (L×W×H) | 620 × 400 × 620 mm |
| Standard volume | 80–90 L |
| Material | High-strength polyethylene (PE) |
| Left-right width | 400 mm |
| Front-back depth | 620 mm |
| Center of gravity height | 240 mm |
| Base height | 240 mm |
| Total height | Approx. 700 mm |
| Filling port diameter | 86 mm |
| Liquid filling mass | Water, total mass 85–95 kg |
| Solid filling mass | Sand, gravel, glass beads, iron sand; total mass 120–160 kg |
| Application | Automotive, rail vehicle, and space simulation |
| Customization | Color, geometry, structure, lifting straps, lifting rings, sensor mounting |
75 kg Class Ballast Dummy
| Item | Specification |
|---|---|
| Overall dimensions (L×W×H) | 520 × 400 × 690 mm |
| Standard volume | 70 L |
| Material | High-strength polyethylene (PE) |
| Left-right width | 400 mm |
| Front-back depth | 520 mm |
| Center of gravity height | 240 mm |
| Base height | 240 mm |
| Total height | Approx. 730 mm |
| Filling port diameter | 86 mm |
| Liquid filling mass | Water, total mass 75 kg |
| Solid filling mass | Sand, gravel, glass beads, iron sand; total mass up to 140 kg |
| Application | Automotive, rail vehicle, and space simulation |
| Customization | Color, geometry, structure, lifting straps, lifting rings, sensor mounting |
65 kg Class Ballast Dummy
| Item | Specification |
|---|---|
| Overall dimensions (L×W×H) | 480 × 400 × 600 mm |
| Standard volume | 60 L |
| Material | High-strength polyethylene (PE) |
| Left-right width | 400 mm |
| Front-back depth | 480 mm |
| Center of gravity height | 380 mm |
| Base height | 155 mm |
| Total height | Approx. 730 mm |
| Filling port diameter | 86 mm |
| Liquid filling mass | Water, total mass 65 kg |
| Solid filling mass | Sand, gravel, glass beads, iron sand; total mass up to 120 kg |
| Application | Automotive, rail vehicle, and space simulation |
| Customization | Color, geometry, structure, lifting straps, lifting rings, sensor mounting |
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