Modular Ballast Dummy (Split-Type)

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Whats/App: +86 185 0176 3615

Web: qinsun-lab.com

Application

The Modular Ballast Dummy is used in the following applications:

(1) Vehicle mass distribution and load simulation

(2) Passenger weight simulation during vehicle testing

(3) Interior space occupation and layout verification

(4) Vehicle dynamics, suspension, and handling evaluation

(5) Automotive, rail vehicle, and high-speed train testing

(6) Prototype validation and production quality control

Standards Compliant

This product is designed to meet or reference internal requirements and test practices adopted by major automotive manufacturers, including but not limited to:

Toyota,Honda,Nissan,Mercedes-Benz,BMW,Volkswagen,General Motors,Ford,Hyundai,Kia,SAIC Motor,FAW Group,BAIC Group,Yutong Bus,King Long,JAC Motors,Geely,BYD,Automotive manufacturers in Europe, South Asia, the Middle East, and Africa.

GB/T 15089 — Classification of Motor Vehicles and Trailers

GB/T 11551 — Seat Belt Anchorages Performance Test

ISO 6487 — Measurement Techniques for Impact Tests

ECE R14 / R17 — European vehicle seat and anchorage standards

Specifications & Performance

Parameter	Specification / Description
Dummy Type	Adjustable Water-Filled Dummy
Torso and Base Design	Detachable sections for independent filling
Backrest Adjustment	Variable inclination for seat and child seat compatibility
Filling Medium	Water or solid materials (e.g. sand, shot)
Base Empty Weight	10 kg
Base Maximum Load	38 kg
Torso Empty Weight	4 kg
Torso Maximum Load	39 kg
Sensor Interface	Compatible with standard load and motion sensors
Material	High-strength polymer shell with corrosion-resistant hardware
Mounting Points	Multiple threaded interfaces for accessories and fixtures

Modular Ballast Dummy (Split-Type)

100 kg Class Ballast Dummy

Item	Specification
Overall dimensions (L×W×H)	508 × 494 × 846 mm
Standard volume	100 L
Material	High-strength polyethylene (PE)
Left-right width	494 mm
Front-back depth	508 mm
Center of gravity height	295 mm
Base height	275 mm
Total height	Approx. 860 mm
Filling port diameter	95 mm
Liquid filling mass	Water, total mass 100–110 kg
Solid filling mass	Sand, gravel, glass beads, iron sand; total mass 150–220 kg
Application	Automotive, rail vehicle, and space simulation
Customization	Color, geometry, structure, lifting straps, lifting rings, sensor mounting

85 kg Class Ballast Dummy

Item	Specification
Overall dimensions (L×W×H)	620 × 400 × 620 mm
Standard volume	80–90 L
Material	High-strength polyethylene (PE)
Left-right width	400 mm
Front-back depth	620 mm
Center of gravity height	240 mm
Base height	240 mm
Total height	Approx. 700 mm
Filling port diameter	86 mm
Liquid filling mass	Water, total mass 85–95 kg
Solid filling mass	Sand, gravel, glass beads, iron sand; total mass 120–160 kg
Application	Automotive, rail vehicle, and space simulation
Customization	Color, geometry, structure, lifting straps, lifting rings, sensor mounting

75 kg Class Ballast Dummy

Item	Specification
Overall dimensions (L×W×H)	520 × 400 × 690 mm
Standard volume	70 L
Material	High-strength polyethylene (PE)
Left-right width	400 mm
Front-back depth	520 mm
Center of gravity height	240 mm
Base height	240 mm
Total height	Approx. 730 mm
Filling port diameter	86 mm
Liquid filling mass	Water, total mass 75 kg
Solid filling mass	Sand, gravel, glass beads, iron sand; total mass up to 140 kg
Application	Automotive, rail vehicle, and space simulation
Customization	Color, geometry, structure, lifting straps, lifting rings, sensor mounting

65 kg Class Ballast Dummy

Item	Specification
Overall dimensions (L×W×H)	480 × 400 × 600 mm
Standard volume	60 L
Material	High-strength polyethylene (PE)
Left-right width	400 mm
Front-back depth	480 mm
Center of gravity height	380 mm
Base height	155 mm
Total height	Approx. 730 mm
Filling port diameter	86 mm
Liquid filling mass	Water, total mass 65 kg
Solid filling mass	Sand, gravel, glass beads, iron sand; total mass up to 120 kg
Application	Automotive, rail vehicle, and space simulation
Customization	Color, geometry, structure, lifting straps, lifting rings, sensor mounting

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