.

Amtec-Labor-Waschanlagen

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Standards

The simulator is designed to comply with multiple international and industry standards:

PV 3.3.3 – Scratch resistance test specification for automotive interior surfaces

ISO 20566:2020 – Paints and varnishes – Determination of scratch resistance of coating systems by laboratory car wash

MBN 10494-5 – Scratch resistance testing of automotive interior materials, Part 5

Parameters

ItemDetails
Washing Brush Diameter 1000 ± 40 mm
Brush Width 300 mm
Material Ethylene
Brush Profile X-type joint
Bristle Thickness 0.8 ± 0.2 mm
Bristle Length 440 ± 20 mm
Penetration Depth 100 ± 20 mm
Electric Brush Rotation Speed 127 ± 5 RPM
Rotation Direction Opposite to the movement direction of the test panel holder
Stainless Steel Nozzle Angle 65°
Flow Rate 2.2 ± 0.2 L/min at 300 ± 50 kPa
Feed Speed 5 ± 0.2 m/min
Movement Mode When the brush rotates clockwise, the nozzle sprays and the test panel moves from left to right (and vice versa)

Features

Accurate simulation of laboratory car wash conditions

Uniform brush and fluid application ensures consistent scratch testing

Adjustable parameters allow for precise replication of real-world testing scenarios

High repeatability for R&D, quality control, and comparative coating studies

Compliance with multiple international standards guarantees test validity

Accessories

Stainless steel spray nozzles

Test panel holders with adjustable height

Control panels for flow rate and rotation speed

Cleaning and maintenance tools

Standardized washing suspension solution

Test Procedures

Sample Preparation:

Select a representative test panel in accordance with ISO 15528.

Inspect and prepare each sample according to ISO 1513.

Test Panel Setup:

Ensure the test panel is flat, deformation-free, and conforms to required dimensions.

Panel thickness should be 0.5–5 mm; for other thicknesses, adjust the brush depth and angle via the panel holder.

Testing Procedure:

Conduct the test at room temperature (20–30°C).

Determine the testing area for each device using a control panel, especially after replacing the electric brush. The gloss difference between the test area and the scratch region should not exceed 15 gloss units.

Exclude evaluation within 5 cm from panel edges or along at least 3 cm parallel to the panel movement direction.

Before testing, run the simulator without any test panels for 10 wash cycles (10 bi-directional operations) to evenly distribute the washing suspension and ensure uniform thickness across test areas.

Maintenance Information

Regularly clean brushes and nozzles to prevent residue build-up

Verify rotation speed, feed rate, and spray flow before each test

Replace worn bristles and check brush alignment periodically

Calibrate control system according to manufacturer recommendations


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