Computerized safety helmet impact testing system for EN 1078 certification
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Standard
(1)GB 811:Helmets for motorcycle and electric bicycle users
(2)GB 24429:Sports helmets - Safety requirements and testing methods for sports helmets for cyclists and users of skateboards and roller skates
(3)GB/T 38305-2019:Head protection—Rescue helmets
(4)GA 44:Helmets for firemen
(5)IS 4151:Helmet Standard for India
(6)DOT FMVSS No. 218:Federal Motor Vehicle Safety Standard No. 218
(7)ECE R22.05:Uniform Provisions Concerning the Approval of Protective Helmets and Their Visors for Drivers and Passengers of Motor Cycles and Mopeds
(8)EN 1078:Helmets for cyclists and for users of skateboards and roller skates
Feature
(1)High Precision: Utilizes a servo motor and hollow gear reduction system to ensure high accuracy and reliability of testing.
(2)Automation: Automatically lifts the fixture to a predetermined height, displaying height, peak acceleration, test curve, impact velocity, impact time, and impact energy in real time.
(3)Multifunctional: Employs a direct-drive transmission system with high positioning accuracy, long lifespan, low friction, and capable of high-speed and bidirectional rotation.
(4)Safe and Fast: Features a position limiting function, making tests with position limitations safer and faster.
(5)Wide Application Range: Offers a very wide measurement range, suitable for standards in multiple countries.
(6)Integrated Design: Adopts an integrated design principle; regardless of the host configuration, only the corresponding parameters on the computer need to be modified (parameters can be saved), eliminating the need for circuit adjustments.
Parameters
| System Component/Feature | Description |
|---|---|
| System components | Consists of a crash test stand and an analysis recorder |
| Crash test bench composition | Comprises a fall guidance device, head type, head type fixed frame, ball joint, anvil, anvil seat, release guidance system, and seat base, among other components |
| Impact height | Control interface setting, with guidance system, acceleration detection and calibration device (customizable from 1000 ~ 3000mm) |
| Base | Optimal solution is made of reinforced concrete; the instrument's steel base is connected to the concrete base, with a mass not less than 1600kg |
| Test and Analysis Instrumentation System | Comprises acceleration sensors or impact sensors, amplifiers, and components for data processing, display, and recording, among others |
| Dimensions (LWH cm) | 9080450 (according to the set impact height) |
| Weight (kg) | 350 |
| Power supply | AC 220V 50Hz 500W |
| Environment | 10 ~ 35 ℃ |
| Operation | On the floor, connected to the concrete pedestal |
Accessoriess
(1)Headform
(2)Impact hammer
(3)Penetration hammer
(4)Accelerometer
(5)Infrared speed sensor
(6)Control board
(7)Control box
(8)Main unit
(9)Dedicated computer and control software
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