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Laminoplasty Plate System Fatigue Testing Machine

Standard

  • ASTM F2193-18: Specifies static/fatigue testing protocols for spinal constructs, including lamina fixation plates.
  • ISO 12189-1: Defines methodologies for evaluating mechanical performance under physiological loading.
  • YY/T 0961-2014 (China): Compliance with static/dynamic testing requirements for spinal interconnection systems.
  • Custom Protocols: Tailored testing regimens for lamina fixation plate bending/compression fatigue per clinical usage models.

Product Advantages

  1. Anatomical Simulation: 4-point bending fixture replicates spinal curvature (0°–45° lordosis adjustment).
  2. Dynamic Compression Control: 0.1–15 Hz frequency range with ±0.05% force accuracy.
  3. Multi-Axial Loading: Combines axial compression (±25 kN) with anterior-posterior shear (±5 kN).
  4. Biorelevant Environment: 37±1°C saline bath with protein skimmer for in vivo corrosion simulation.
  5. AI-Powered Analytics: Machine learning identifies creep-fatigue interactions in real-time.
  6. Modular Design: Dual-station configuration enables simultaneous specimen testing.

Product Features

  • Electromagnetic Servo Actuator: 25 kN axial/5 kN shear capacity with programmable load ratios (R=0.1–10).
  • 4-Point Bending Fixture: Self-aligning anvils accommodate plate lengths (30–80 mm) and curvatures.
  • Dynamic Load Control: Sinusoidal/square/random waveforms with 0.01 Hz resolution.
  • Thermal-Mechanical Chamber: -20°C to +50°C temperature control with 10–95% RH humidity.
  • High-Resolution Imaging: Built-in 5MP camera system for crack propagation analysis.
  • Safety Suite: Emergency stop, overload clutches, and laser-based specimen breakage detection.

Technical Parameters

ParameterSpecification
Max. Axial Force ±25,000 N (25 N resolution)
Max. Shear Force ±5,000 N (5 N resolution)
Frequency Range 0.1–15 Hz (0.01 Hz increments)
Load Ratio (R) 0.1–10 (adjustable)
Bending Angle 0°–45° (0.1° resolution)
Temperature Control -20°C to +50°C (PT1000 sensors)
Humidity Control 10–95% RH (non-condensing)
Data Acquisition 100 kHz sampling rate (16-bit resolution)
Power Requirements 220V/110V ±10%, 50/60Hz, 3,000W
Dimensions (W×D×H) 2,000 × 1,200 × 2,000 mm
Weight 950 kg (including environmental chamber)
Noise Level <65 dB (A-weighted)

Standard Accessories

  1. Lamina Fixation Fixture Kit:
    • Self-centering plate clamps (30–80 mm length compatibility)
    • Anatomical curvature adapters (0°–45° lordosis adjustment)
  2. Thermal-Mechanical Chamber:
    • 15L capacity with rapid cooling/heating (15°C/min)
    • 316L stainless steel interior with HEPA filtration
  3. LaminoplastyTest Pro Software:
    • Automated stiffness degradation tracking and fatigue limit calculation
    • 21 CFR Part 11-compliant audit trail with blockchain timestamping
    • Remote monitoring via iOS/Android app
  4. Operator Kit:
    • Calibrated torque wrench set (0.5–50 Nm)
    • Specimen alignment gauges (ASTM F2193 compliant)
  5. Calibration Bundle:
    • NIST-traceable force calibration weights
    • Strain gauge verification tool
  6. Safety Kit:
    • Laser safety curtains
    • Acoustic enclosure with 30 dB noise reduction


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