Bone Plates Four - point Bending Fatigue Tester
Standard
- YY/T 1503-2016: Chinese standard specifying test methods for bending fatigue properties of metallic bone plates, requiring 1 million cycles or failure at 5Hz frequency and R=0.1.
- ASTM F382: International standard for metallic bone plates, covering material specifications, mechanical testing (including fatigue), and quality assurance protocols.
Product Advantages
- Precision Load Control:
- Electromagnetic servo-controlled loading system ensures sinusoidal force application with ±0.5% accuracy, adhering to YY/T 1503’s 5Hz frequency requirement.
- Adjustable R-ratio (0.1–0.9) and load range (10 Nm–1,000 Nm) for versatile testing scenarios.
- Customized Fixturing:
- Modular four-point bending clamps with interchangeable roller diameters (6–13mm) and contour-matching designs accommodate diverse bone plate geometries.
- Anti-slip mechanisms prevent specimen displacement during high-cycle testing.
- Advanced Testing Protocols:
- Preloaded SOPs for fatigue life (N cycles to failure) and fatigue strength (S-N curve generation) per ASTM F382.
- Optional axial-torsional coupling for simulating combined loading in complex fracture scenarios.
- Data Integrity:
- Real-time monitoring of cycles, torque, and angular displacement with 5000Hz sampling rate.
- Automatic report generation (PDF/Excel) with statistical analysis of median fatigue strength at 10⁶ cycles.
- Durability & Safety:
- Corrosion-resistant steel frame and overload protection system ensure longevity and operator safety.
- Low-noise operation (<65 dB) for lab-friendly use.
Product Features
- Load Capacity: 10 Nm–1,000 Nm (torsional) / 5 kN (axial).
- Frequency Range: 0.01–100 Hz (adjustable for static/dynamic tests).
- Temperature Control: Optional environmental chamber (-20°C to +150°C) for simulating physiological conditions.
- Software Suite:
- Intuitive interface with multi-language support (English/Chinese/Spanish).
- Customizable test profiles and compliance with 21 CFR Part 11 for audit trails.
- Calibration: NIST-traceable certification included, with annual recalibration service available.
Technical Parameters
| Parameter | Specification |
|---|---|
| Force Resolution | 0.01 Nm (torsional) / 0.1 N (axial) |
| Angular Accuracy | ±0.1° |
| Crosshead Speed | 0.001–500 mm/min |
| Power Supply | 220V/110V, 50/60Hz |
| Dimensions (W×D×H) | 800×600×1,800 mm |
| Weight | 350 kg |
| Compliance | CE, ISO 13485, YY/T 1503, ASTM F382 |
Accessories (Included/Optional)
- Standard Kit:
- Four-point bending clamps (6mm, 9.5mm, 13mm rollers).
- Calibration weights and torque wrench.
- Test control software with SOP library.
- Optional Upgrades:
- Axial-torsional load frame (for combined loading per ASTM F382).
- High-temperature chamber (for thermal fatigue testing).
- Custom fixturing for pediatric/specialized bone plates.
- Remote diagnostics and preventive maintenance package.
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