Molten Metal Penetration Resistance Tester

Standard

• ISO 9185(Protective Clothing - Assessment of Resistance to Molten Metal Splash)
• ASTM F955(Standard Test Method for Evaluating Heat Transfer Through Materials for Protective Clothing Upon Contact With Molten Substances)
• EN ISO 11612(Protective Clothing - Performance Requirements for Clothing to Protect Against Heat and Flame)

Product Advantages

1. Precision Molten Metal Delivery
   • Programmable crucible system delivers molten metal (iron, aluminum, zinc) with ±2°C temperature accuracy, simulating industrial splash scenarios.
2. Automated Safety Protocols
   • Integrated shielding, emergency coolant system, and laser-guided drop placement minimize operator risk during testing.
3. High-Speed Imaging
   • 1,000 FPS camera captures penetration dynamics in real time, providing visual evidence for compliance reporting.
4. User-Centric Operation
   • 10.1-inch touchscreen with multilingual interface (English, German, Chinese, Korean) and AI-powered test result analysis.
5. Low Cost of Ownership
   • Energy-efficient design reduces power consumption by 25%, with recyclable crucible liners minimizing waste.

Product Features

• Multi-Metal Testing:
  • Supports iron (1,400–1,600°C), aluminum (700–750°C), and zinc (420–450°C) for versatile hazard simulation.
  • Adjustable drop height (0.5–2.0m) and volume (1–50g) to replicate varying splash intensities.
• Real-Time Monitoring:
  • Thermal imaging and pressure sensors track penetration events, with cloud-based data storage for ISO-compliant reporting.
• Safety First:
  • Explosion-proof enclosure, interlock system, and automatic crucible ejection prevent operator exposure to hazards.
• Modular Expandability:
  • Optional upgrades for high-speed video analysis, multi-angle impact testing, and third-party software integration.

Technical Parameters

Parameter	Specification
Temperature Range	Up to 1,600°C (±2°C accuracy)
Metal Compatibility	Iron, Aluminum, Zinc, Copper
Drop Height Range	0.5–2.0m (adjustable)
Drop Volume Control	1–50g (±0.1g accuracy)
Data Acquisition Rate	10,000 Hz (thermal/pressure sensors)
Power Supply	380V/220V AC, 50/60Hz, 4.5kW
Dimensions (L×W×H)	1.5×1.2×2.0 m
Weight	300 kg
Operating Environment	5–40°C, ≤75% RH (non-condensing)

Accessories Included

1. Crucible Kit: Ceramic liners and pouring nozzles for iron, aluminum, and zinc testing.
2. Sample Holders: Adjustable clamps for clothing, gloves, and footwear (EN ISO 11612-compliant).
3. Safety Gear: Heat-resistant gloves, face shield, and emergency eyewash station.
4. Calibration Kit: Thermocouple set and certification for annual validation.
5. User Manual & Software: Digital guide (multilingual) + AI analytics platform for penetration trend analysis.

Ideal For:

• PPE manufacturers (protective clothing, gloves, footwear)
• Industrial safety certification laboratories
• Metalworking and foundry operations
• Government regulatory agencies

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