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Automotive Wires Flammability Tester

Compliance Standards

  • FMVSS 302 (Federal Motor Vehicle Safety Standard)
  • ISO 6722 (Road Vehicle Cable Flammability)
  • UL 94 (Tests for Flammability of Plastic Materials)
  • LV 214-2 (Mercedes-Benz Flame Retardancy Spec)
  • SAE J1128 (Low Voltage Battery Cable)

Technical Parameters

ParameterSpecification
Flame Height 20-175mm (±1mm)
Flame Temp 950°C (±10°C)
Burn Duration 0-999s (±0.1s)
Sample Size 356×100mm (Max)
Gas Type Methane/Propane (≥98% purity)
Burn Rate Accuracy ±0.1mm/s

Key Features

  • Vertical/horizontal flame chamber
  • Automatic flame application/retraction
  • Real-time temperature mapping
  • Smoke density measurement (0-100% obscuration)
  • Self-extinguishing time calculation

Test Capabilities

Test MethodStandardParameters
Horizontal Burn FMVSS 302 100mm/min flame spread
Vertical Burn UL 94 V-0/V-1/V-2 10s flame application
Glow Wire IEC 60695 550-960°C test temps

Measurement System

    • High-speed IR thermography (1000Hz)
    • Laser smoke particle counter
Flame ionization detector (FID)
  • Microsecond-resolution timers

Standard Configuration

  • Stainless steel test chamber (500×500×500mm)
  • Adjustable specimen holder
  • Precision gas flow control (0-10L/min)
  • FlameTest Pro analysis software

Automotive Options

  • EV battery fire simulation module
  • Toxic gas analyzer (HCN, CO, NOx)
  • High-voltage arc tracking detector
  • 3D flame propagation analysis

Safety Systems

  • Automatic gas shutoff valve
  • Explosion-proof fume extraction
  • Emergency purge system
  • Thermal overload protection

Test Protocol Example (FMVSS 302)

  1. Precondition sample @23°C/50% RH for 24h
  2. Mount specimen horizontally in holder
  3. Apply 38mm flame for 15s
  4. Measure burn rate between 25-150mm marks
  5. Calculate maximum spread rate ≤100mm/min


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