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Textile Flatness Tester

I. Product Overview

TheTextile Flatness Testeris a precision instrument designed to evaluate fabric surface evenness by quantifying thickness variation, weave irregularities, and fiber distribution. It ensures compliance with quality standards for garment manufacturing, upholstery, and industrial textiles.

  • Type: Non-contact optical scanning system
  • Measurement Parameters:
    • Thickness variation (μm)
    • Surface roughness (Ra)
    • Weave flatness index (FI)
  • Sample Size: Up to 1000×1000mm (adjustable)
  • Applications: Knitted fabrics, woven textiles, technical textiles

II. Technical Specifications

ParameterSpecifications
Scanning Resolution 0.1mm x 0.1mm grid mapping
Thickness Measurement Range 0.05-10mm (±0.5% accuracy)
Surface Roughness Detection 0.1-100μm Ra (ISO 4287 standard)
Light Source 400-700nm RGB LED array
Data Output 3D topography map + statistical CSV
Dimensions 1500×800×1200mm (L×W×H)

III. Key Features

  • Multi-Layer Analysis:
    • Surface Layer:Detects yarn unevenness
    • Mid-Layer:Measures fabric density
    • Base Layer:Identifies substrate irregularities
  • Advanced Features:
    • AI defect classification (32+ pattern types)
    • Real-time thickness deviation alerts
    • Batch comparison with historical data
  • Calibration System:
    • NIST-traceable reference plates
    • Auto-zero compensation
    • Environmental drift correction

IV. Compliance Standards

  • ISO 9073-4 (Textile flatness measurement)
  • ASTM D3884 (Abrasion resistance correlation)
  • AATCC 124 (Appearance after repeated home laundering)
  • GB/T 3917.2 (Chinese fabric evenness standard)

V. Applications

  1. Quality Control:Pre-shipment fabric inspection
  2. R&D:Developing wrinkle-resistant fabrics
  3. Forensic Analysis:Evaluating wear patterns
  4. Textile Education:Training on fabric defects

Standard Operation Workflow:

  1. Sample Mounting: Clamp fabric on vacuum table
  2. Parameter Setup: Select test mode (static/dynamic)
  3. Scanning: Full-area 3D mapping (5-20min)
  4. Analysis: Generate defect density heatmaps
  5. Reporting: Export PDF/A4 compliance reports

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