Textile Flatness Tester

I. Product Overview

TheTextile Flatness Testeris a precision instrument designed to evaluate fabric surface evenness by quantifying thickness variation, weave irregularities, and fiber distribution. It ensures compliance with quality standards for garment manufacturing, upholstery, and industrial textiles.

• Type: Non-contact optical scanning system
• Measurement Parameters:
  • Thickness variation (μm)
  • Surface roughness (Ra)
  • Weave flatness index (FI)
• Sample Size: Up to 1000×1000mm (adjustable)
• Applications: Knitted fabrics, woven textiles, technical textiles

II. Technical Specifications

Parameter	Specifications
Scanning Resolution	0.1mm x 0.1mm grid mapping
Thickness Measurement Range	0.05-10mm (±0.5% accuracy)
Surface Roughness Detection	0.1-100μm Ra (ISO 4287 standard)
Light Source	400-700nm RGB LED array
Data Output	3D topography map + statistical CSV
Dimensions	1500×800×1200mm (L×W×H)

III. Key Features

• Multi-Layer Analysis:
  • Surface Layer:Detects yarn unevenness
  • Mid-Layer:Measures fabric density
  • Base Layer:Identifies substrate irregularities
• Advanced Features:
  • AI defect classification (32+ pattern types)
  • Real-time thickness deviation alerts
  • Batch comparison with historical data
• Calibration System:
  • NIST-traceable reference plates
  • Auto-zero compensation
  • Environmental drift correction

IV. Compliance Standards

• ISO 9073-4 (Textile flatness measurement)
• ASTM D3884 (Abrasion resistance correlation)
• AATCC 124 (Appearance after repeated home laundering)
• GB/T 3917.2 (Chinese fabric evenness standard)

V. Applications

1. Quality Control:Pre-shipment fabric inspection
2. R&D:Developing wrinkle-resistant fabrics
3. Forensic Analysis:Evaluating wear patterns
4. Textile Education:Training on fabric defects

Standard Operation Workflow:

1. Sample Mounting: Clamp fabric on vacuum table
2. Parameter Setup: Select test mode (static/dynamic)
3. Scanning: Full-area 3D mapping (5-20min)
4. Analysis: Generate defect density heatmaps
5. Reporting: Export PDF/A4 compliance reports

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