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Delta CNC controlled electrofusion wire laying machine


New CNC electrofusion wire laying machine Polyethylene (PE) Electrofusion Fittings

Size for :63----1000 Electrofusion couplings/45-90 elbow / Reducer/ Tee

Working way : vertical and herizontal

Electro fusion fittings made of :hdpe pipe /injection mould fittings.

Applications :E/F Coupling, Tee, Eelctrofusion 90degree Elbow, 45degree Elbow, Flange, E/F Reducer, Electrofusion Pad,Saddle etc.

Non-standard wire laying machines can be customized.: new fixture/clamps necessary.

ELECTRO-FUSION FITTING PRODUCTION EQUIPMENT

ONE---- Electrofusionfittings

Electrofusionfittings:

Electrofusionfittingsareusedaspipeconnecting,tubeinnerwallsurfaceembeddedheatingwithcopperwire,copperwireatbothendsoftheconnectiondedicatedelectricweldingmachinewithterminals.copper wire is embedded into the fittings by an innovative CNC wire laying machine

electrofusion wire laying machine

CNC controlled electrofusion wire laying machine
Wirelaying Apparatus and Wirelaying Method

ElectrofusionWelding

Applyingacontrollableendsembeddedinthecoppertubefeverupperpowersupplyvoltageterminal,sothatitisembeddedinthetubularmemberundertheactionofthecoppercurrenttogenerateheat,thesurfaceoftheplasticpipeandtheinnersurfaceofthepipememberisinsertedintothetubeandmeltthroughtheplasticmeltexpansionforceofthesurfaceandtheinnersurfaceofthepipefittingstangledmoltenplastic,playaroleintheconnectionaftermeltcooling.

ElectrofusionWireLayingMachine-Process

InjectionMoldedfittingsorPEPipeasmaterialforElectrofusionfittings,Bymechanicalboringcuttingtoachieverequiredinnersize,Embeddedcopperwiresintothefittings,shapetheinnersurface.Allprocessesarefinishedafteronetimesetup.

CNC controlledelectrofusion wire laying machine

Theprincipleofwirelaying.

Pipefittingsrotatewithspecialwiringtool.

ThewiringcuttermoveinaccordancewithCNCProgramming,formacontinuousfixedorvariablepitch;Wiringtoolcuttheinnersurface,scratchedplasticwillcurveoutside,embeddedcopperwireatthesametime.Closethescratchedplasticwithwheels.

CNC controlled electrofusion wire laying machine

Features

1Highprecisionofpipeinnersize(Ovalitylessthan0.1mm).

2Easyoperation,ControlledbyCNCParameters.

3Copperwireburiedbythewayofcoldprocess.wiresarenotencounterrelaxationforceorfallen.

4Lowindividualdifferencesofresistance.Facilitateunifiedweldingprocess.

ELECTROFUSION WIRE LAYING,MSA Wire laying machine

Applicationsforwirelayingmachine

Pipecouplings:E/FCoupling,Tee,E/F90°Elbow,45°Elbow,Flange,E/FReducer,

Electrofusion saddle wire laying.

Productionefficiency

Spec(mm)

32-110

140-250

315-630

710-1000

Time(min)

3-5

6-8

10-15

18-25

Tolerance(mm)

0.05-0.1

0.05-0.2

0.1-0.2

0.1-0.2

Pitch(mm)

Any(CNCProgrammingControl)

HorizontalWireLayingModelandSizeRange

Size

Model

Pipecouplings

(mm)

CX-32/160ZF

32--160

CX-160/400ZF

160--400

CX-400/800ZF

400--800

CX-630/1000ZF

630--1000

Othersizesarenegotiable

TWO----Electrofusionfittingequipment

DeviceConfiguration

1,ControlsystemadoptDELTACNC,ourcompanyunitedDELTAsince2009,Develop4AxisCNCSystemaccordingtoourpipefittingwirelayingprocessdesign,Ourcompanyownproprietaryintellectualpropertyrights.

2,Wirelayingmachine:HorizontalformatmachinesandVerticalformatmachines.

3,Adopthydraulicorpneumaticautomaticwayoffastening.4AxisCNCControlSystemassureproductionphaseandrepeatedlyoperations.

4,Adoptwirelesshandwheelcontrol,enjoyconvenientoperations

Laying of wire in a spiral pattern to an electrofusion pad, which is then inserted in to the mould of an electrofusion saddle type fitting. Wire laying starts at the first terminal position and lays wire at double the required pitch. The tool then rotates 180 degrees and then lays wire in the opposite direction to the second terminal.

EquipmentOperatingProcedures

1Pipesfittingsputintomachinemainclampmanually.

2CuttinginnersurfaceofpipefittingsasperCNCProgramming.Achieverequiredsize

3EmbeddingwiresintopipeinnersurfaceasperCNCProgramming,meetdesigndemands`pitch.(wirelaying)

4ShapinginnerembeddedwirewallasperprogrammedCNC,inordertoreachtargetedtechdemands

LayingWireSteps

1Heavyboring.

Boringandchamferingundertheconditionofmainaxisstarted,hole&angleaspertechdemands,Editprogramprocessingautomatically.(canbechangedasperdemands)

2Layingwire

Theprocessofembeddingwirescalledlayingwire

3Shaping.

Setfinalboringprogramcomplywithhighdemandsontolerance.(Exam.0.5mmdistancefromsurface,setfinalboringprogram)inordertoassureroundnesstolerance,innerholetolerance,andassemblingsmoothly.

Duringthewirelaying,theflippedplasticcannotbalancewithinnersurface,overmuchleadtoinconvenientassembling,suggestsetfinalboringprogram.(asperpracticalsituation)

vertical wire laying machine

New CNC Machine for Wire Laying Polyethylene (PE) Electrofusion Fittings

BindingPost /Wiring Terminal

1CuttingwireandpassthroughcentreholeofBindingpost

2Putbindingpostintostampingtool;

3Pressbindingpostintopipefittings,remaintheendofresistanceatmiddletaperholeofbindingpost(orpassthroughwholebindingpost),makeuseofthetaperdifferenttomesh.

Connection----

1) New way of connecion : welding by IGBT Intevert welder+ Argon gas

2) Chart for electrofusion fittings binding post connection : buckle on widely used.

Delta CNC controlled electrofusion wire laying machine

CX-32/160ZF Electrofusion Wire laying machine

Delta CNC controlled electrofusion wire laying machine

Vertical electrofusion wire laying machine for pe couplers/ electrofusion fittings

Large Coupler Double Wire Laying

Delta CNC controlled electrofusion wire laying machine

Electrofusion wire laying machine for CX--400/630ZF Hdpe pipe couplers.

Delta CNC controlled electrofusion wire laying machine

Electrofusion wire laying machines ready for delivery and shipment

Delta CNC controlled electrofusion wire laying machine

Bed horizontal wire laying machine - CX-400/800ZF Electrofusion wire laying machine

Delta CNC controlled electrofusion wire laying machine

Customers testing and checking electro fusion wire laying machines before delivery

Delta CNC controlled electrofusion wire laying machine

Wire Laying Machine



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