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Split-Type Test Dummy for Mechanical and Safety Applications

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Standards

Toyota, Honda, Nissan; Mercedes-Benz, BMW, Volkswagen; General Motors, Ford; Hyundai, Kia; as well as automakers from India, Pakistan, Europe, South Africa, the Middle East, and domestic Chinese manufacturers including SAIC, FAW, BAIC, Volkswagen, King Long, Yutong, JAC, Geely, BYD, Haima, and others.

Features

1. The dummy is divided into three sections: upper, middle, and lower. Each section has an average mass of 25kg. They can be stacked to form a single unit, secured with two 316 stainless steel anti-rust pins. Hand-tightened knobs screw into limit stops to lock the assembly, preventing disassembly.

2. Easy to transport: Remove the pins, disassemble the three sections, and move them individually with ease.

3. Designed for electric vehicle battery vibration and impact safety testing. Prevents liquid sloshing during vibration, eliminating changes in dummy center of gravity (C.G.) and noise generation.

4. Developed by a renowned German automotive manufacturer. Silicone material combines hardness with flexibility and resilience, withstanding intense vibrations, wear, and temperatures from -55°C to 250°C (actual testing range: -40°C to 90°C). Material remains stable, crack-free, and distortion-free throughout extreme temperature cycles.

5. Total mass tolerance controlled within ±0.04kg.

Parameters

75kg Class Weight Dummy / Water Dummy – 3-Piece Solid Type

ItemSpecification
External Dimensions L480 × W400 × H600mm
Standard Volume 65L
Structure 3-piece assembly; dummy is divided into upper, middle, and lower sections, each weighing 25kg
Material Silicone, Nylon 6. High-strength PE
Left-Right Width 400mm
Front-Rear Width 480mm
Center of Gravity Height 240mm
Base Height 175mm
Shoulder Height 600mm
Total Height 650mm
Neck Opening Diameter 86mm
Assembly Components Solid type; seated torso is split into two sections, with integrated base simulating leg mass, secured by screws for easy assembly and disassembly
Application Automobile, locomotive, high-speed rail, or space simulation
Ballast (Liquid) None
Ballast (Solid) None
Customization Customizable color, shape, structure, size, lifting straps, lifting rings, sensors, etc.

Accessories

Compatible with sandbags in the following weights: 1. 2. 3. 4. 5. 6. 7. 8. 10. 15. 20. 25. 30. 35. 40. 50. 100kg

Test Procedures

1.Transport: Move the three 25kg segments individually to the vehicle or test rig to avoid heavy lifting strain.

2.Assembly: Stack the bottom (legs), middle (torso), and top (chest/head) sections. Align the connection holes.

3.Locking: Insert the 316 stainless steel pins through the segments and tighten the manual knobs until the limit is reached. Ensure the unit is rigid and does not wobble.

4.Placement: Position the 75kg dummy in the seat. For automotive tests, ensure the base is flush with the seat back to maintain the 240mm CoG height.

5.Execution: Run your vibration, collision, or thermal cycle test. The solid core ensures no internal movement during the procedure.

6.Disassembly: Loosen the knobs, pull the pins, and separate the segments for easy removal once the test is complete.


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