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Wire Harness Vibration Abrasion Test Machine

Get a quote:

Whats/App: +86 156 1874 6768

Web: standard-groups.com

The Wire-to-Wire Vibration Abrasion Tester is designed to evaluate the abrasion resistance of automotive wires with cross-sectional areas below 6 mm² under controlled vibration conditions. The instrument tests the insulation surface of wires under repetitive contact, providing an accurate assessment of automotive wire durability and wear performance.

Standards

(1) VW60306:2000-11 – Automotive wire abrasion testing standard

(2) GS95007-1:2007-08 – Wire insulation wear test requirements

Parameters

ParameterSpecification
Vibration Frequency 10 Hz
Vibration Amplitude 6.35 ± 0.25 mm
Vibration Direction Horizontal
Fixed Wire Support Distance 280 mm
Movable Wire Support One point on fixed platform, other passes through guide >14× wire diameter
Distance Between Vibration and Fixed Table 45 mm
Friction Point Midpoint of sample (10% position)
Applied Mass 10 N, 12.5 N, 15 N, 20 N
Abrasion Count Setting 1–9999 cycles adjustable
Automatic Stop When wire insulation is breached and conduction occurs

Application

(1) Automotive wiring harness manufacturers – assess wire insulation abrasion resistance.

(2) Electrical component quality control – verify compliance with wire wear standards.

(3) Research and development – test new wire insulation materials.

(4) Automotive electronics testing labs – evaluate vibration-induced wear on wiring systems.

(5) Certification bodies – perform standardized abrasion testing of low-voltage wires.

Features

(1) Simulates real-world vibration conditions to evaluate wire-to-wire insulation wear.

(2) Adjustable load weights allow testing under different pressure conditions.

(3) Horizontal vibration table ensures uniform abrasion across the wire surface.

(4) Automatic shutdown prevents damage once insulation failure or short circuit occurs.

(5) Supports a wide range of cycle settings for long-term durability evaluation.


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