Wire Harness Vibration Abrasion Test Machine
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Whats/App: +86 156 1874 6768
Web: standard-groups.com
The Wire-to-Wire Vibration Abrasion Tester is designed to evaluate the abrasion resistance of automotive wires with cross-sectional areas below 6 mm² under controlled vibration conditions. The instrument tests the insulation surface of wires under repetitive contact, providing an accurate assessment of automotive wire durability and wear performance.
Standards
(1) VW60306:2000-11 – Automotive wire abrasion testing standard
(2) GS95007-1:2007-08 – Wire insulation wear test requirements
Parameters
| Parameter | Specification |
|---|---|
| Vibration Frequency | 10 Hz |
| Vibration Amplitude | 6.35 ± 0.25 mm |
| Vibration Direction | Horizontal |
| Fixed Wire Support Distance | 280 mm |
| Movable Wire Support | One point on fixed platform, other passes through guide >14× wire diameter |
| Distance Between Vibration and Fixed Table | 45 mm |
| Friction Point | Midpoint of sample (10% position) |
| Applied Mass | 10 N, 12.5 N, 15 N, 20 N |
| Abrasion Count Setting | 1–9999 cycles adjustable |
| Automatic Stop | When wire insulation is breached and conduction occurs |
Application
(1) Automotive wiring harness manufacturers – assess wire insulation abrasion resistance.
(2) Electrical component quality control – verify compliance with wire wear standards.
(3) Research and development – test new wire insulation materials.
(4) Automotive electronics testing labs – evaluate vibration-induced wear on wiring systems.
(5) Certification bodies – perform standardized abrasion testing of low-voltage wires.
Features
(1) Simulates real-world vibration conditions to evaluate wire-to-wire insulation wear.
(2) Adjustable load weights allow testing under different pressure conditions.
(3) Horizontal vibration table ensures uniform abrasion across the wire surface.
(4) Automatic shutdown prevents damage once insulation failure or short circuit occurs.
(5) Supports a wide range of cycle settings for long-term durability evaluation.
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