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Safety Helmets Impact and Penetration Resistance Tester/ safety helmet impact test equipment / Helmet impact and penetration tester

Standard

  • GB/T 2811-2019(China’s national standard for helmet safety and impact resistance)
  • GB/T 2812-2006/XXXX(Testing methods for impact absorption and penetration resistance of helmets)
  • ISO 6220-2(Road vehicles – Restraint systems for occupants – Test methods for energy absorption)
  • EN 960(Headforms for protective helmet testing)

Product Advantages

Dual-Function Versatility

  1. Rapid fixture exchange: Switch between impact and penetration tests in under 10 minutes.
  2. Universal compatibility: Tests industrial, cycling, motorcycle, and climbing helmets.
  3. Ultra-Precision Impact Analysis
  4. 5.0kg stainless steel hammer: Hemispherical head (R50±1mm) with 1.000mm drop height.
  5. 20.000N force sensor: 5kHz sampling rate captures transient forces (0.1N resolution).

Penetration Resistance Validation

  • 3.0kg penetration hammer: 60°±0.5° conical tip (40mm min. length, 45–50 HRC).
  • 1.000mm drop height: Simulates sharp object impacts at 18.7 km/h.

Smart Data Acquisition

  • Real-time force curves: Plots acceleration-time histories (1ms time resolution).
  • Pass/Fail alerts: Automated compliance checks per GB/T 2812-XXXX.
  • Industrial Durability
  • 4-meter steel frame: Anti-vibration design with powder-coated finish.
  • IP65 control panel: Withstands dust and splashes in lab environments.

Product Features

Impact Testing

Drop Mechanism:

Electromagnetic release: Ensures repeatable 1.000±5mm drop height.

Guide rails: Self-lubricating linear bearings for friction-free motion.

Force Sensor:

Piezoelectric transducer: 20.000N capacity, 0.1% FS accuracy.

Data logging: 100.000-point memory with FFT analysis.

Penetration Testing

Hammer Assembly:

Quick-connect tip: Tool-free replacement for 60°/90° cone angles.

Hardness verification: Built-in Rockwell scale checker.

Safety System:

Light curtain: Halts tests if objects enter the drop zone.

Energy-absorbing base: Dissipates 99% of impact energy.

Universal Compatibility

Headform Options:

EN 960 headforms: Sizes S (54cm), M (58cm), L (62cm) with skin-like coating.

Custom headforms: 3D-printed for specialized helmet designs.

Technical Parameters

SpecificationImpact TestPenetration Test
Drop Height 1,000±5mm 1,000±5mm
Hammer Weight 5.0±0.1kg 3.0±0.05kg
Tip Geometry Hemisphere (R50±1mm) Cone (60°±0.5°, 40mm min.)
Force Sensor 20,000N, 5kHz sampling N/A (mechanical stop)
Data Resolution 0.1N 0.1mm displacement
Frame Height 4,000mm 4,000mm
Power Requirements 220V/110V AC, 50/60Hz, 800W

Accessories Included

Headform Kit– EN 960 S/M/L sizes with polyurethane skin coating.

Hammer Set– Impact (5.0kg) and penetration (3.0kg) hammers with storage case.

Calibration Tools– NIST-traceable force gauge and Rockwell hardness tester.

Safety Kit– Light curtain, energy-absorbing base mat, and emergency stop button.

Software License– Lifetime access toHelmetImpact Pro(cloud-connected with API for integration with QMS systems).

Installation & Training– On-site setup by certified engineers + 16hrs virtual training for operators.


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