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Round Track Pilling Tester-QINSUN

Product Overview

TheRound Track Pilling Testeris a standardized testing instrument designed to evaluate fabric pilling resistance by simulating repeated friction and abrasion in a controlled circular motion. It quantifies fiber entanglement and surface deterioration, essential for textile quality assurance and product development.

Compliance Standards

ASTM D3512 (Martindale abrasion)

ISO 12945-2 (Pilling resistance)

AATCC 8 (Durability testing)

GB/T 4802.2 (Chinese pilling standard)

Key Features

Multi-Test Modes:

Standard Mode:Continuous circular motion

Edge Stress Mode:Simulates collar/edge wear

Advanced Imaging:

3D surface reconstruction via photogrammetry

AI pilling classification (5 severity levels)

Real-time pill counting (±2% accuracy)

Automation:

Auto-load sample carousel (10-position)

Motorized weight adjustment

Self-cleaning abrasive track

Applications

Quality Control:Batch testing of upholstery fabrics

R&D:Developing wear-resistant synthetics

Forensic Analysis:Evaluating garment wear patterns

Textile Education:Training on pilling mechanisms

Standard Operation Workflow:

Sample Mounting: Secure fabric on rotating platform

Parameter Setup: Select cycle count/abrasion mode

Testing: Auto-run cycles with real-time imaging

Analysis: Generate pilling severity heatmaps

Cleaning: Automated abrasive track decontamination

Safety Precautions:

Use safety goggles during operation

Avoid contact with moving abrasion track

Maintain 30cm clearance from rotating parts

Technical Specifications

ParameterSpecifications
Rotation Speed 60±5 RPM (programmable 10-120 RPM)
Test Duration 1-99.999 cycles (auto-stop)
Friction Force 500±50g load (adjustable via counterweights)
Image Resolution 5MP CMOS sensor (0.1mm/pixel)
Power Supply 220V/50Hz, 1.2kW
Dimensions 800×600×1200mm (L×W×H)


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