Laser Mold Taper Measuring Instrument
MDC-L200 Laser Taper Measuring Instrument (Multi-dimensionalDetection)
Overview:
Laser taper measuring instrument(multi-dimensional detection) is a new type ofmoldmulti-tapermeasuring instrumentdeveloped by our company. Theinstrumentadopts a high-precision, high-sensitivity laser measurement and positioning sensor, which scans the copper plate of themoldby a fixed-width laser line, and returns the measurement data in real time. The host computershowsthe dataofmoldtaper, surface cracks, surface flatness and other data after modeling and analyzing thereturned measurementdata. The upper computer software intuitively reflects the situation of the multi-taper surface of the testedmoldto the user in the form of data table, data curve and3Dmodel diagram of themoldtaper, and provides a true and reliable theoretical basis for theon-siteoperators to maintain the mold.
Themeasurement principle:
The moldmulti-tapermeasuring instrumentis a high-precisioninstrument. The whole instrument includes a high-precision laser ranging sensor, two digital servo motors, an encoder, a horizontal sliding screw, a vertical sliding screw, and acalibrationconsoleand controlleretc. The equipment has many advantages such as high measurement accuracy, strong stability,easyinstallation and strong observability.The instrumentis suitable forthemulti-taper detection, surface flatness analysis and surface flaw detection of continuous casting molds in the continuous casting process of major iron and steel enterprises. It issuitable for round billets, square billets, slabs, etc., widely used and powerful. When measuring the multi-taper characteristics of themold, the instrument is fixed on the top of themoldas shown in Figure 1.After the equipment is started, the self-inspection process is automatically completed, and the laser measuring sensor automatically returns to the initial zero position, and then the laser sensor scans along the inner surface of the mold under the drive of the digital servo motor, and then the laser sensordescends to a certain height to continue scanning for a circle.The entire inner surface of mold is repeatedly scanned from top to bottom.After the scanning is completed, the data is transmitted to the host computer through wireless communication or wired communication. The host computer software imports the collected data into the modelbase, and obtains the multi-taper status,surface flatness, cracksand other situationof themoldthrough calculation and analysis, which provide reliable maintenance reference data for on-site productionand avoid production accidents on site due to the equipment failure.
The features:
Humanized human-computer interaction interface
Convenient systemsettings
Portable low power consumption design
Compatible detection structurewith lots of specifications
High-speed and stable wireless data transmission
High-precision laser scanning measurement
One-click measurement design
Own network wireless transmission
Small and lightweight front-end measurement
The parameters:
Moldwidth range: 60~400mm
Measurement accuracy: 0.01mm
Spot diameter: 1.0x1.5mm (spot scan), 1.0x20mm (line scan)
Measurement method: laser displacement measurement
Measuring beam: 3200 points
Movement mode: high precision servo
Movement accuracy: 1mm/65536 pulses
Single measurement time: less than 2min
Power supply: DC12V
Operating temperature: -20~80℃
Shock resistance: 50G (X, Y, Z axis)
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