Metallic Cables and Wire Ropes Mechanical Property Testing Machine

Standard

YY/T 0812-2010 (China): Specifies mechanical testing protocols for metal cables/cables used in fracture fixation, including fatigue strength and load-to-failure requirements.

ASTM F2180-19 (International): Defines methodologies for evaluating the dynamic fatigue performance of orthopedic cable systems under cyclic loading.

ISO 12177-3: Additional compliance for tension-tension fatigue testing of surgical cables.

Product Advantages

Multi-Axial Loading: Simultaneous tension/torsion control replicates in vivo stress patterns (5Hz fatigue cycles).

High-Cycle Endurance: 1.000.000-cycle capacity with ±0.05% load accuracy at 5Hz operation.

Biorelevant Simulation: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.

Smart Fixturing: Self-centering clamps accommodate cables (1.0–5.0 mm diameter) and cable systems.

AI-Powered Analytics: Machine learning identifies fatigue initiation sites in real-time.

Regulatory Compliance: Pre-loaded YY/T 0812/ASTM F2180 protocols with automated reporting.

Product Features

Electromagnetic Servo Actuator: 10 kN tensile/5 Nm torsional capacity with programmable load ratios (R=0.1–10).

Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.

Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.

High-Resolution Imaging: Built-in 5MP camera system for fretting/corrosion analysis.

Safety Suite: Emergency stop, overload clutches, and leak detection system.

Modular Design: Dual-station configuration enables simultaneous specimen testing.

Accessories

Cable Fixture Kit:

Self-centering clamps (1.0–5.0 mm cable compatibility)

Torsion adapters for multi-strand cables

Thermal-Mechanical Bath:

20L capacity with recirculating pump

Corrosion-resistant titanium interior

CableTest Pro Software:

Automated S-N curve generation and fatigue limit calculation

21 CFR Part 11-compliant audit trail with blockchain timestamping

Remote monitoring via iOS/Android app

Operator Kit:

Calibrated micrometer set (0.01–1.00 mm)

Cable alignment jigs (ASTM F2180 compliant)

Calibration Bundle:

NIST-traceable force/torque calibration weights

LVDT verification tool

Safety Kit:

Leak detection system

Acoustic enclosure with 25 dB noise reduction

Technical Parameters

Parameter	Specification
Max. Tensile Load	±10.000 N (0.01 N resolution)
Max. Torsional Moment	±5 Nm (0.001 Nm resolution)
Frequency Range	0.1–30 Hz (0.01 Hz increments)
Load Ratio (R)	0.1–10 (adjustable)
Cable Diameter Range	1.0–5.0 mm (0.01 mm resolution)
Saline Bath Temperature	37±0.5°C (PT1000 sensor)
Data Sampling Rate	10 kHz (synchronized across 8 channels)
Power Requirements	220V/110V ±10%, 50/60Hz, 1.800W
Dimensions (W×D×H)	600 × 500 × 800 mm
Weight	90 kg (net) / 105 kg (with bath)
Noise Level	<55 dB (A-weighted)

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