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Cell thickness gauge

Cell thickness gauge
  • Cell thickness gauge
Produced by: Qinsun Instruments Co., LTD

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Standard

  • ASTM E83: Standard Test Method for Verification of Linear Displacement Measuring Systems
  • ISO 3611: Calibration of Measuring Instruments – Verification of Linear Measuring Instruments
  • IEC 62660-2: Secondary Lithium-Ion Cells – Part 2: Reliability and Abuse Testing
  • RoHS Compliance(Restriction of Hazardous Substances)
  • CE Certification(Conformité Européenne)

Product Advantages

  1. Micron-Level Precision
    • 0.1 μm Resolution: Captures subtle thickness variations in pouch, cylindrical, and coin cells.
    • Non-Contact Laser Sensor: Eliminates mechanical interference for pristine data.
  2. High-Speed Measurement
    • 50 mm/s Scan Rate: 10x faster than traditional micrometers.
    • Auto-Focus Technology: Maintains accuracy on curved/textured surfaces.
  3. Multi-Material Compatibility
    • 0–50 mm Range: Tests bare cells, laminated pouches, and module stacks.
    • Adjustable Force Control: 0.5–5 N for delicate solid-state electrolytes.
  4. Smart Data Integration
    • Bluetooth 5.3 Connectivity: Syncs with MES/ERP systems for real-time SPC.
    • AI-Powered Analytics: Flags out-of-spec batches and predicts tool wear.
  5. User-Centric Design
    • 7HD Touchscreen: Multi-touch gestures for zoom/pan on live measurement graphs.
    • Voice-Activated Controls: Hands-free operation during repetitive tasks.

Product Features

  • Non-Destructive Testing (NDT): Preserves sample integrity with <0.2 N contact force.
  • Laser-Guided Alignment: Ensures precise measurement positioning (±1 μm accuracy).
  • Dynamic Strain Calibration: Auto-corrects for thermal drift during long-term testing.
  • Emergency Shutoff: Dual redundant safety circuits with E-stop button.
  • Glovebox Compatibility: Oxygen/moisture levels <0.1 ppm for sensitive chemistries.

Technical Parameters

ParameterSpecification
Measurement Range 0–50 mm (0–2 inches)
Accuracy ±0.5 μm (±0.00002”)
Repeatability ±0.2 μm (±0.000008”)
Data Acquisition Rate 10,000 points/second
Power Supply 100-240V AC, 50/60Hz (universal adapter)
Dimensions 300mm (W) × 250mm (D) × 400mm (H)
Weight 15 kg (net) / 18 kg (gross)

Accessories Included

  1. Testing Kit:
    • 5x non-magnetic measurement anvils (flat, spherical, cylindrical).
    • Disposable calibration foils (100 pack).
  2. Software Suite:
    • License key forThicknessAI Pro(Windows/macOS).
    • 1-year free access to cloud-based SPC tools.
  3. Calibration & Safety:
    • NIST-traceable gauge blocks (10 mm, 25 mm, 50 mm).
    • Explosion-proof gloves (Class 00, 3 pairs).
  4. Maintenance Kit:
    • Spare laser sensor and lens cleaner.
    • Cleaning solution for optical components.
  5. Documentation:
    • Multilingual quick-start guide (printed + digital).
    • Compliance certificates for ASTM/ISO/IEC standards.

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