Safety Helmets Impact and Penetration Resistance Tester
The Safety Helmets Impact and Penetration Resistance Tester is a dual-function testing system designed to evaluate helmet safety under both impact and penetration conditions. It ensures compliance with national and international standards, supporting quality control, certification testing, and research applications.
Application
(1) Impact resistance testing for industrial helmets (e.g., construction safety helmets, GB/T 2812 certified)
(2) Impact testing for cycling helmets (road, mountain, BMX)
(3) Impact testing for motorcycle helmets (full-face, modular, open-face)
(4) Penetration resistance testing for climbing helmets and rope-access helmets
(5) Custom helmet testing for sports or military applications
(6) R&D and batch quality control for OEM helmet lines (including EN 960 S/M/L headforms)
(7) Certification testing for GB/T 2811-2019, ISO 6220-2, and CE/EN compliant helmets
Standards
(1) GB/T 2811-2019 – Helmet safety and impact resistance
(2) GB/T 2812-2006 – Testing methods for impact absorption and penetration resistance
(3) ISO 6220-2 – Road vehicles restraint systems energy absorption test methods
(4) EN 960 – Headforms for protective helmet testing
(5) CE Certification (Conformité Européenne)
Features
(1) Dual-Function Versatility: Rapid fixture exchange allows switching between impact and penetration tests in under 10 minutes
(2) Ultra-Precision Impact Analysis: 5 kg hemispherical hammer with 1,000 mm drop height and 20,000 N force sensor at 0.1 N resolution
(3) Penetration Resistance Validation: 3 kg conical tip hammer (60° ±0.5°, 40 mm min., 45–50 HRC) simulating sharp object impacts
(4) Smart Data Acquisition: Real-time force curves with pass/fail alerts and 1 ms resolution
(5) Industrial Durability: 4 m steel frame with anti-vibration design, IP65-rated control panel
(6) Safety Systems: Light curtain, energy-absorbing base, and emergency stop
(7) Universal Compatibility: EN 960 headforms (S/M/L) and custom 3D-printed headforms for specialized helmets
Parameters
| Specification | Impact Test | Penetration Test |
|---|---|---|
| Drop Height | 1,000 ±5 mm | 1,000 ±5 mm |
| Hammer Weight | 5.0 ±0.1 kg | 3.0 ±0.05 kg |
| Tip Geometry | Hemisphere (R50 ±1 mm) | Cone (60° ±0.5°, 40 mm min.) |
| Force Sensor | 20,000 N, 5 kHz sampling | N/A (mechanical stop) |
| Data Resolution | 0.1 N | 0.1 mm displacement |
| Frame Height | 4,000 mm | 4,000 mm |
| Power Requirements | 220V/110V AC, 50/60Hz, 800 W | 220V/110V AC, 50/60Hz, 800 W |
Accessories
(1) Headform Kit: EN 960 S/M/L sizes with polyurethane skin coating
(2) Hammer Set: Impact (5 kg) and penetration (3 kg) hammers with storage case
(3) Calibration Tools: NIST-traceable force gauge and Rockwell hardness tester
(4) Safety Kit: Light curtain, energy-absorbing base mat, emergency stop button
(5) Software License: HelmetImpact Pro, cloud-connected with API integration for QMS systems
(6) Installation & Training: On-site setup by certified engineers, 16-hour virtual operator training
Test Procedures
(1) Install the helmet on the selected headform.
(2) Select impact or penetration test mode and attach the corresponding hammer.
(3) Set drop height, test parameters, and safety interlocks via the HMI.
(4) Conduct the test; monitor real-time force/displacement curves.
(5) Record peak forces and penetration measurements; evaluate against standard requirements.
(6) Generate automated pass/fail reports and export data for QC or certification.
Maintenance Information
(1) Inspect hammers, headforms, and force sensors regularly for wear or damage.
(2) Clean frame, rails, and fixtures with non-corrosive solution.
(3) Verify calibration of force sensors and drop heights periodically.
(4) Lubricate linear bearings and moving components as per schedule.
(5) Store in a clean, dry environment to maintain precision and service life.
在线联系供应商
Other supplier products
 |
Wet Microbial Penetration Tester | The wet microbial penetration tester is mainly used to evaluate the barrier ability of medical protective equipment (such as surgical gowns, isolat... |
 |
Gloves Cut Resistance Testing Machine | Safety Glove Cutting Resistance Test Machine and testerfor testing the upper, protective gloves, leather and other materials, cutting strength, sui... |
 |
Diaper impurity testing machine | The Diaper Impurity Testing Machine is designed for visual inspection of disposable diapers under controlled lighting conditions to detect residual... |
 |
Laminoplasty Plate System Fatigue Testing Machine | Standard ASTM F2193-18: Specifies static/fatigue testing protocols for spinal constructs, including lamina fixation plates. ISO 12189-1: Defines ... |
 |
Adiabatic Accelerated Calorimeter | An Accelerating Rate Calorimeter (ARC) is a high-precision thermal analysis instrument that assesses the thermal decomposition behavior and safety ... |
Same products
 |
Air Permeability Tester STD- F8 | 卖方: Standard International Group (HK) Limited | The Air Permeability Tester is designed to quickly and accurately measure the breathability and p... |
 |
Surface Performance Tester STD-FB4 - A | 卖方: Standard International Group (HK) Limited | Introduction TheSurface Tester analyzes finger movements-particularly, strokes-performed by arti... |
 |
Compression Tester STD - FB3 - A | 卖方: Standard International Group (HK) Limited | TheCompression Tester analyzes hand movements-particularly, pushing with a finger-performed by ar... |
 |
Single - Strand Bending Tester STD - FB2 - SH | 卖方: Standard International Group (HK) Limited | Standards ASTM A370. ASTM A416. ISO6934.4 The Single Fiber Bending Tester makes it possible to ... |
 |
Bending Tester STD- FB2 - S | 卖方: Standard International Group (HK) Limited | Compliance Standards ASTM D790 (Plastics Flexural Properties) ISO 178 (Flexural Strength of Rig... |
