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Leakage trace tester

I. Product Overview

TheLeakage Trace Testeris a precision diagnostic tool designed to visually identify and analyze fluid/gas leakage paths in sealed systems. It employs non-destructive testing methods, combining thermal imaging and dye penetration technology to highlight leaks with fluorescent or colored markers.

  • Type: Portable handheld device
  • Detection Sensitivity: 0.1μm micro-leaks
  • Working Modes: Fluorescent dye tracing / Smoke injection visualization
  • Power Supply: Rechargeable Li-ion battery (8h continuous operation)

II. Technical Specifications

ParameterSpecifications
Detection Accuracy ±0.5mm leak path resolution
Working Temperature -20°C to 150°C
Illumination Range UV-A 365nm wavelength (1000μW/cm² intensity)
Smoke Generation Non-toxic mineral oil-based vapor (OSHA compliant)
Dimensions 280×120×65mm (L×W×H)

III. Key Features

  • Dual Detection Modes:
    • Fluorescent Mode:Requires UV light for trace visualization
    • Smoke Mode:Generates visible vapor for pressurized systems
  • Smart Indicator System:
    • LED severity scale (green/yellow/red)
    • Audio alarm with dB level adjustment
  • Ergonomic Design:
    • Anti-slip rubberized grip
    • Rotatable 360° detection head
  • IP Rating: IP54 dust/water resistance

IV. Compliance Standards

  • ISO 10110-3 (Optical fluid leakage testing)
  • ASTM E1137 (Dye penetrant standard)
  • CE EN 61010-1 (Electrical safety)

V. Typical Applications

  1. Automotive:Fuel injector testing, brake system diagnostics
  2. Industrial:Pipeline joint inspection, HVAC system leak mapping
  3. Aerospace:Hydraulic fitting validation under pressure
  4. Medical:Sterile seal integrity verification

Standard Operating Procedure:

  1. Surface Preparation: Clean test area with isopropyl alcohol
  2. Dye Application: Apply UV tracer (0.5ml/cm²) for 15min dwell time
  3. Inspection: Use 5W UV lamp at 30cm distance, scan at 45° angle
  4. Post-Test: Neutralize residues with pH-balanced cleaner

Safety Precautions:

  • Avoid direct eye exposure to UV light
  • Use PPE when handling flammable dye solutions
  • Maintain 1m clearance from open flames

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