Leakage trace tester

I. Product Overview

TheLeakage Trace Testeris a precision diagnostic tool designed to visually identify and analyze fluid/gas leakage paths in sealed systems. It employs non-destructive testing methods, combining thermal imaging and dye penetration technology to highlight leaks with fluorescent or colored markers.

• Type: Portable handheld device
• Detection Sensitivity: 0.1μm micro-leaks
• Working Modes: Fluorescent dye tracing / Smoke injection visualization
• Power Supply: Rechargeable Li-ion battery (8h continuous operation)

II. Technical Specifications

Parameter	Specifications
Detection Accuracy	±0.5mm leak path resolution
Working Temperature	-20°C to 150°C
Illumination Range	UV-A 365nm wavelength (1000μW/cm² intensity)
Smoke Generation	Non-toxic mineral oil-based vapor (OSHA compliant)
Dimensions	280×120×65mm (L×W×H)

III. Key Features

• Dual Detection Modes:
  • Fluorescent Mode:Requires UV light for trace visualization
  • Smoke Mode:Generates visible vapor for pressurized systems
• Smart Indicator System:
  • LED severity scale (green/yellow/red)
  • Audio alarm with dB level adjustment
• Ergonomic Design:
  • Anti-slip rubberized grip
  • Rotatable 360° detection head
• IP Rating: IP54 dust/water resistance

IV. Compliance Standards

• ISO 10110-3 (Optical fluid leakage testing)
• ASTM E1137 (Dye penetrant standard)
• CE EN 61010-1 (Electrical safety)

V. Typical Applications

1. Automotive:Fuel injector testing, brake system diagnostics
2. Industrial:Pipeline joint inspection, HVAC system leak mapping
3. Aerospace:Hydraulic fitting validation under pressure
4. Medical:Sterile seal integrity verification

Standard Operating Procedure:

1. Surface Preparation: Clean test area with isopropyl alcohol
2. Dye Application: Apply UV tracer (0.5ml/cm²) for 15min dwell time
3. Inspection: Use 5W UV lamp at 30cm distance, scan at 45° angle
4. Post-Test: Neutralize residues with pH-balanced cleaner

Safety Precautions:

• Avoid direct eye exposure to UV light
• Use PPE when handling flammable dye solutions
• Maintain 1m clearance from open flames

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