ircumferential seam automatic welding machine
KHGKSeriesoforbitpipe-tube
automaticpulseargonarcweldingmachine
Orbitalweldingmachine
KHGKseriesisdesignedforallpositionautomaticweldingoftube-tube,tube-bend,tube-flange,andtube-valvebodywhosetubeoutsidediameterisbetweenφ16~φ300mm,andweldingmaterialscontaincarbonsteel,alloysteel,stainlesssteel,etc.KHGKseriescanbeusedforfillingwireornotfillingwirebuttwelding.
lKHGKseriesconsistsofpower,controlsystem,coolingsystem,remotecontrolandweldinghead,etc.Separateddesignfortheequipment,makesitnotonlyconvenienttooperationandmanagement,butalsofacilitateforproductionworkshoporproductionsitetomovefreelyandeasily.
Performance
lWeldingheadhavefivespecifications,accordingtodimensionalconditionandproductrangecanchooseoneorseveralspecificationsofthenose
lSuitableforvariouskindsofpipe-pipejointandvariousgrooveform
lWireunitaccordingtoworkingenvironmentdifferent,canadoptbuilt-inwireorexternalwire;
lWeldingheadmaincomponentsareusedaviationmaterials,lightweight,structuralstability,andhightemperaturenodeformation
lDriveandwirefeedadoptssteppingmotor,makenoseoperatereliable.
lNoseequippedwithbalancer,operationconvenience,reductionoflaborintensity
lAdoptPLCcontrolsystemandLCDtouchhuman-machineinterface,canbestoredupto100groupsofweldingstandard,eachgroupofweldingscopecandivide1~12section,inputissimple,andnotneedprofessionalbasisandspeciallanguage
PLCcontrolsystem
LCDtouchhuman-machineinterface
UsedPanasonicIGBTinvertercontroldcpulsepower,guaranteehighweldingefficiencyandstrongarcstability,Weldbeadmoldingbeautiful；
lWeldingtorchusingforcedwatercooling,cankeeplong-termwork;
lNose(exceptofKHGK16-40A)canchoosethearclengthautomatic
adjustmentandyawingdevice.Accordingtodifferentrequirementsyawingcanbeusedmechanicalswingandmagneticpendulum;
lMandatorywatercoolingsystem,equippedwith16litersstainlesssteeltank,notaffectedbyfieldwaterhydraulicconditionslimits,coolingfully,reliableconvenient;
lCarstypeintegrationdesign,mobilefreedom,equippedwithsmalltoolboxandargongasbottleseat,andalsocanreceiveheadtothecar,ensureequipmentsecuritystoragewhenitnoused.
Remotecontroller
Figure10showstheremotecontroller.
l4-4-1Definitionoftheswitch
lNumber1:‘Electricarctrack’
SwitchAutomaticallyadjustthelengthofelectricarc,iftheswitchisturnedon.
lNumber2:‘Peakpointcurrent+’and‘PeakpointCurrent–'
SwitchPressonetime,thepeakpointcurrentmayincreasesordecreasesby5ampere.
lNumber3:‘Swing’Switch
Itisusedtoturnonthefunctionofweldingswing,ifturnonit,theweldingheadwillfillweldingwirewithgroovebyswingdeviceduringthewelding.
lNumber4:‘Wirefeeder’Switch
Ifturnontheswitch,thewirefeederstartstowork,inthecaseoffusionweldingprocess,pleaseturnoffit.
lNumber5:‘upanddown’buttonfor‘Trochangleadjustment’
Itisusedtoupordownthetroch,andadjusttheangelbetweentungstenandpipesurface.
lNumber6:‘leftandfight’buttonfor‘Trochangleadjustment’
Itisusedtomovethetrochtoleftorright,andadjusttheangelbetweentungstenandpipesurfaceandensurethetopofthetungstenagainsttothepositioninthemiddleofthegroove.
lNumber7:‘Welding/test’Switch
Whenset‘welding/test’switchonto‘test’,then,pressthe"start"button,themachinestarttodetecttheweldingprocesses.
Whenshifttheswitchonto‘welding’,then,pressthe"start"button,themachinemaybegintoweld.
lNumber8:‘Wirespeed+’and‘Wirefeedspeed–’
Itisusedtoadjustthewirefeederspeed.
Note:Byusingthisbutton,itonlychangesthecurrentfeedingspeed,anditwillnotchangetheweldingspeedwhichhasbeeninputintoprogram.Ifyouneedtochangethewirefeedingspeedinthewholeweldingprocess,itneedstoresetitinthe“Parametersetting’interfaceaftertheweldingcompleted.
lNumber9:“Speed’switchforswingdevice
Itisappliedtoadjustthespeedoftheswingdevice.
lNumber10:‘Amplitude’Switchfor‘swingadjustment’
Itisusedtoadjusttheamplitudeofswing.
lNumber11:‘wireadjustment’Switch
Itisusedtoinsertweldingwiretoweldingheadorpullouttheweldingwirefromweldinghead.
lNumber12‘Rotate’Switch
‘Rotate’switchisusedtorotatetheweldingheadinordertoadjusttheangleoftungsten.
lNumber13:‘Reduction’Button
Press‘Reduction’button,theweldingmachinemaystopgraduallyinashorttime.
lNumber14:‘Stop’Button
Incaseoftheemergencyhappens,ifthereisnotimetoturnoffthepower,press"stop"button,theweldingwillstopassoonaspossible.
lNumber15:‘Start’Button
Whetherinteststatusorweldingstate,pressthe"start"button,touchscreenwillbe10curve,showingFIGweldingcurrent,pulsecurrent(relativetoturntodifferentanglesshowscorrespondingvalue),wirefeedingspeed,rotaryspeedprograminformation.
nApplicableindustries
Petrochemical,boiler,refrigeration,medicine,aviation,pressurevessel,ship,foodmachinery,atomicenergyetc
nApplicablescope
Applytotubediameterfrom16mm-300mm,fortube-pipe,tube-elbow,tube-flanges,tube-Plug,etc.weldingmaterialscontaincarbonsteel,alloysteel,stainlesssteel,etc.usedfillingwireornotfillingwirebuttwelding.
Aselectionof5weldingheadstocovertheweldpipediarangefrom16mmto300mm:
KHGK16-40，KHGK36-90，KHGK70-160，KHGK140-230，KHGK210-300
MaintechnicalSpecification
|
Weldinghead |
KHGK16-40 |
KHGK36-90 |
KHGK70-160 |
KHGK140-230 |
KHGK210-300 |
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|
WeldingSpeed(r/min) |
|||||||||
|
SuitableDia.(mm) |
16~40 |
36~90 |
70~160 |
140~230 |
210~300 |
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|
ElectrodeDia.(mm) |
|||||||||
|
Swingingfunction |
|||||||||
|
Amplitude(mm) |
--- |
±8 |
±8 |
±8 |
±8 |
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|
Speed(mm/s) |
--- |
||||||||
|
Dwelltime(s) |
--- |
||||||||
|
ArcVoltageControl |
|||||||||
|
Amplitude(mm) |
--- |
8 |
8 |
8 |
8 |
||||
|
Speed(mm/s) |
--- |
||||||||
|
FillerWire |
|||||||||
|
WireDia.(mm) |
|||||||||
|
Speed(mm/min) |
0~1500 |
0~1500 |
0~1500 |
0~1500 |
0~1500 |
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|
PowerSource |
|||||||||
|
SettingRange(A) |
8~400 |
8~400 |
8~400 |
8~400 |
8~400 |
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